TM-5-4210-205-12 Truck Fire Fighting; Powered Pumper; Foam and Water 500 G.M.P.; Centrifugal Pump Power Take Off Driven; 400 Gal. Water Tank 40 Gal. Manual

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TM-5-4210-205-12

ORGANIZATIONAL MAINTENANCE MANUAL
SAFETY PRECAUTIONS
Operator and Organizational Maintenance Manual
Appendix III. BASIC ISSUE ITEM LIST AND ITEMS TROOP INSTALLED OR AUTHORIZED
Distribution
Chapter 6. WINTERIZATION
Figure 71.1. Engine Radiator Shutter.
Figure 71.2. Fluid heating system diagram.
Figure 71.3. Space heater system diagram.
Figure 71.4. Motor-generator set.
Figure 71.6. Fuel system diagram.
Figure 71.7. Fluid heater system electrical diagram.
Liquid and Air Systems
Flame Switch Assembly
Figure 71.8. Battery compartment shut-of valve.
Figure 71.9. Personnel heater.
Figure 71.11. Space heater flow diagram.
Figure 71.12. Space heater wiring diagram.
Section Ill. OPERATION
Figure 71.14. Engine radiator shutter control.
Personnel Heater
Motor-Generator Set
Section IV. MAINTENANCE
Motor-Generator Set
Section V. GENERAL
Figure 71 .21. Radiator shutter assembly.
Figure 71.22. Heater control box assembly.
Figure 71.23. Flame switch removal and installation
Figure 71.26. Circulating pump switch.
Limit Switch
Control Head Assembly (Liquid Heater)
Figure 71.28. Control head assembly.
Fuel Regulator Valve and Nozzle Assembly
Figure 71.29. Fuel regulator valve test chart.
Figure 71.30. Liquid heating system.
Limit Switch Removal
Figure 71.31. Liquid heater assembly.
Cleaning and Inspection of Burner Parts.
Figure 71.32. Adjusting the contact plate point gap
Casing Reassembly.
Figure 71.33. Personnel heater and defroster.
Figure 71.34. Space heating system.
Figure 71.35. Space heater assembly.
Blower, Burner and Combustion Chamber Reassmbly
Casing Reassembly.
Figure 71.37. Fuel pump assembly.
Section VII. ELECTRIC MOTORS AND GENERATORS
Figure 71.38-Continued
Appendix II. MAINTENANCE ALLOCATION CHART
Explanation of Columns In Section II
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART - continued
Section II. MAINTENANCE ALLOCATION CHART - continued
ORGANIZATIONAL MAINTENANCE MANUAL
Chapter 1. INTRODUCTION
Figure 1. Fire truck, right front, three-quarter view and shipping dimensions.
Figure -2. Fire truck, left rear, three-quarter view.
Identification and Tabulated Data
Chapter 2. INSTALLATION AND OPERATING INSTRUCTIONS
Unloading the Equipment
Figure 5. Ramp construction details.
Section III. CONTROLS AND INSTRUMENTS
Figure 6. Controls and instruments.
Figure 6. Controls and instruments - continued
Figure 6. Controls and instruments - continued
Section IV. OPERATION OF EQUIPMENT
Starting the Engine
Figure 7. Priming pump details.
Figure 7. Priming pump details - continued
Figure 8. Filling water tank from suction lift.
Figure 9. Water tank fill.
Figure 10. Filling water tank from hydrant.
Figure 11. Foam tank filling details.
Figure 11. Foam tank filling details - continued
Figure 12. Foam tank and water tank filling with foam concentrate details.
Figure 13. Pumping water from suction lift.
Figure 14. Pumping water from hydrant.
Figure 15. Pumping water from the hose reels.
Figure 15. Pumping water from the hose reels - continued
Figure 16. Pumping foam.
Figure 17. Draining and flushing foam concentrate tank and discharge line system.
Operation Under Rainy or Humid Conditions
Foam Type.
Chapter 3. OPERATOR AND ORGANIZATIONAL MAINTENANCE INSTRUCTIONS
Figure 18. Lubrication order.
Figure 18. Lubrication order - continued
Figure 18. Lubrication order - continued
Section III. PREVENTIVE MAINTENANCE SERVICES
Figure 19. Daily preventive maintenance services
Figure 19. Daily preventive maintenance services - continued
Figure 20. Quarterly preventive maintenance services.
Figure 20. Quarterly preventive maintenance services - continued
Figure 20. Quarterly preventive maintenance services - continued
Section IV. TROUBLESHOOTING
Section V. FIELD EXPEDIENT REPAIRS
Figure 21. Radio interference suppression components.
Testing of Radio Interference Suppression Components
Figure 22. Hose bed assemblies, handrails, rear step, tool box door, and brackets, removal and installation.
Hose Bed Assemblies
Ladder Support Assemblies
Figure 23. Ladder support assemblies, retainers and fill door, removal and installation.
Folding Steps
Section VIII. COMPARTMENT ACCESSORY DOORS, BATTERY BOX, AND OIL PAN HEATER ADAPTER
Figure 27. First aid bracket, hand lantern bracket, and fittings, removal and installation.
Figure 28. Pump and hose reel compartment door assemblies, removal and installation.
Extinguisher Compartment Accessories
Figure 29. Oil pan heater adapter, removal and installation
Figure 30. Battery box, removal and installation.
Figure 31. Battery box, exploded view.
Section IX. FUEL SYSTEM
Section X. AIR SYSTEM
Section XI. ELECTRICAL SYSTEM
Wiring
Figure 36. Siren and flasher light, exploded view.
Figure 37. Spotlight, removal and installation.
Underhood Lights
Figure 39. Beacon warning light, exploded view.
Flasher Assembly
Figure 42. Engine oil pressure sending unit, removal and installation.
Siren Foot Switch
Figure 45. Circuit breakers, removal and installation.
Figure 46. Beacon warning light switch and siren light switch, removal and installation.
Hose Reel Switch
Figure 48. Warning lights and panel lights, removal and installation.
Figure 49. Dome light, and electrical control switches, removal and installation.
Figure 50. Hose reel motor and solenoid relay, removal and installation
Figure 51. Primer pump solenoid, primer pump, and motor, removal and installation.
Figure 52. Rear floodlight, removal and installation.
Figure 53. Rear directional light and taillight, removal and installation.
Section XII. CONTROLS, INSTRUMENTS AND PANELS
Figure 55. Left side control panels, removal and installation.
Vacuum and Hydrant Pressure Gage
Figure 56. Tachometer-hourmeter, pump control panel, and gages, removal and installation.
Pump Gage Control Panel
Figure 58. Pump compartment panel, removal and installation.
Section XIII. PUMPING SYSTEM
Figure 60. Hose reel, removal and installation.
Figure 61. Suction and discharge heads and screens, removal and installation.
Hose Reel
Figure 62. Pump clutch linkage, removal, installation and adjustment.
Figure 63. Pump clutch linkage, exploded view.
Figure 64. Foam tank, vent hose, and foam tank, removal and installation.
Figure 65. Water tank and lines, removal and installation.
Pump Drive Universal Joint
Figure 66. Pump drive universal joint, exploded view.
Figure 67. Drain valve and tubing, removal and installation.
Figure 68. Heat exchanger and tubing, removal and installation.
Figure 69. Water pump packing adjustment.
Section XIV. LUBRICATION SYSTEM
Chapter 4. DEMOLITION OF FIRE TRUCK TO PREVENT ENEMY USE
Figure 71. Placement of charges.
Chapter 5. SHIPMENT AND LIMITED STORAGE
Section II. LIMITED STORAGE
Appendix I. REFERENCES
Appendix I. REFERENCES - continued
Appendix II. MAINTENANCE ALLOCATION
Section II. MAINTENANCE ALLOCATION CHART
Section II. MAINTENANCE ALLOCATION CHART - continued
Section II. MAINTENANCE ALLOCATION CHART - continued
Appendix III. BASIC ISSUE ITEMS LIST AND MAINTENANCE AND OPERATING SUPPLIES
Figure 72. Basic issue items.
Quantity Required for Initial Operation
Section II. BASIC ISSUE ITEMS LIST
Section II. BASIC ISSUE ITEMS LIST - continued
Section II. BASIC ISSUE ITEMS LIST - continued
Section II. BASIC ISSUE ITEMS LIST - continued
Section II. BASIC ISSUE ITEMS LIST - continued
Section III. MAINTENANCE AND OPERATING SUPPLIES
INDEX
INDEX - continued
INDEX - continued
Figure 3. Wiring diagram.
The Metric System and Equivalents
TM-5-4210-205-12
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Distribution
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