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ENGINE DIVISION SERVICE MANUAL
TM 5-4210-230-14&P-1
ENGINE
10.
Remove air cleaner.
11.
Disconnect heater hoses.
12.
Disconnect wires from alternator, coil, distributor, heat
sender unit and oil sender unit.
13.
Remove engine ground strap.
14.
Remove choke and throttle wire.
15.
Disconnect tachometer cable, if so equipped.
16.
Remove accelerator linkage at carburetor.
17.
Remove fuel line at fuel pump.
18.
Disconnect exhaust pipe at manifold.
19.
Disconnect wires at starting motor.
20.
Disconnect canister vent and purge lines at carburetor,
if so equipped.
21.
Disconnect the freon compressor wire at connector.
22.
Remove the freon compressor lines at compressor.
23.
On  chassis  equipped  with  air  brakes,  disconnect  the
main   air   supply   line   and   the   flexible   air   line   at   the
compressor.
24.
On  chassis  equipped  with  hydraulic  brakes  having  a
hydrovac,  disconnect  the  vacuum  air  cleaner  hose  at
rear of intake manifold.
25.
Install lifting sling, Figure 9.
26.
Connect hoist to lifting sling.
27.
Place a support under the transmission.
28.
Remove   the   12   bolts   securing   the   bell   housing   to
flywheel housing.
29.
Remove the engine front mounting bolts and insulators.
30.
Remove the engine rear mounting bolts and insulators.
31.
The    engine    must    be    pulled    forward    to    clear    the
transmission  main  drive  gear  and  clutch  driven  disc;
then, raise and lift out of chassis.
NOTE:    Extreme  care  must  be  exercised  during  removal
of  the  power  plant  to  avoid  damage  to  the  clutch  driven
disc and wiring harness .
Fig.  9  Engine Lifting Sling
1.  Lifting sling
ENGINE INSTALLATION
Prior   to   installation   check   to   be   sure   that   all   lines,
cables  and  parts  are  installed  on  the  engine  assembly  that
were    connected    to    and    removed    with    the    engine.         If
maintenance was performed, be sure all adjustments affected
are  made  correctly.    If  any  components  of  the  engine  were
removed   and   installed,   check   all   connections   and   related
parts to insure the installations were accomplished correctly.
In general, the installation of the engine is performed in
the   reverse   order   of   the   removal.      When   positioning   the
engine  in  the  chassis,  special  care  must  be  exercised  during
installation  to  avoid  pinching  of  the  wiring  harness  between
the engine and frame assembly.
Lower  the  engine  to  align  the  transmission  main  drive
gear  spline  with  the  clutch  driven  disc.     The  weight  of  the
engine   assembly   must   be   supported   until   the   twelve   bolts
securing  the  bell  housing  are  installed.     Connect  the  wiring
harness,   lines   and   linkages   that   were   disconnected   during
removal.
Install  the  radiator  assembly  and  shroud  and  connect
the   upper   and   lower   radiator   hoses   on   the   conventional
chassis.
On   conventional   chassis,   install   the   front   end   sheet
metal and stay rods.
Install the hood assembly
CGES-210  Page 9
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