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TRUCK SERVICE MANUAL
TM 5-4210-230-14&P-1
ELECTRICAL
Normal Conditions
Normal  conditions  are  shown  in  Fig.    4.    The  plug
shown  has  been  running  at  the  correct  temperature.    The
deposits  present  will  be  light  tan  or  gray  in  color  with  most
regular  grades  of  commercial  gasoline;  if  LPG  is  used,  the
color will be predominately brown.
Fig.  4  Normal Spark Plug Appearance
Core Bridging
Core bridging, Fig.  5, will be encountered only rarely in
automotive   engines.      Deposits   accumulated   after   a   long
period  of  misfiring  may  be  suddenly  loosened  when  normal
combustion   temperatures   are   restored   upon   installing   new
spark    plugs.        During    a    high-speed    run    these    materials
shedding  off  the  piston  are  thrown  against  the  hot  insulator
surface.
Fig.  5  Core Bridging
This  action  forms  a  bridge  between  the  insulator  and
shell, resulting in a "dead short."  Such evidence of excessive
combustion chamber deposits will be most common where oil
control  is  poor  or  where  vehicles  are  usually  driven  in  slow
speed, start-stop service.  In such instances it usually pays to
physically remove accumulated deposits from the engine.
Cold Fouling
Cold fouling or carbon deposits are illustrated in Fig.  6.
This dry, black appearance usually means that the next hotter
plug should be substituted.  However, if only one or two plugs
in  a  set  are  fouled,  check  for  sticking  valves  or  bad  ignition
leads.  Fouling of the  entire set may be caused by a clogged
air cleaner, a sticking heat riser or a faulty choke.
Fig.  6  Cold Fouling
Overheating
Overheating,  illustrated  in  Fig.    7,  is  indicated  by  a
dead   white   or   gray   insulator   which   appears   "blistered.      "
Electrode gap will be considerably worn.  This suggests that a
cooler  heat  range  should  be  used;  however,  overadvanced
ignition timing, detonation and cooling system stoppages can
also overheat the correct spark plug heat ranges.
Fig.  7  Overheating
Turbulence Burning
Turbulence     burning,     shown     in     Fig.          8,     causes
electrodes  to  wear  away  on  one  side.    This  is  the  result  of
normal  turbulence  patterns  in  the  combustion  chambers  of
certain engines.  It can be ignored if normal plug life is being
obtained.      If   gap   growth   appears   excessive,   review   the
corrective measures suggested under "Overheating."
CTS-2016-J  Page 4
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