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ENGINE DIVISION SERVICE MANUAL
TM 5-4210-230-14&P-1
Distributors with tachometer drive have one
thrust washer (Figure 22).
Distributors without tachometer drive have two
thrust washers (Figure 21) which must be
installed properly. Install outer washer (blue
steel) first with lip of washer facing toward
lower end of shaft. Install inner thrust washer
(silver color) with lip facing lower end of shaft.
Inner (silver color) washer should seat on lip
of outer (blued) washer.
b.
Lubricate distributor shaft engine oil.
c.
Slide distributor shaft into distributor housing.
Use care to avoid damaging lower oil seal
where used, when installing shaft.
2.
Position new lower thrust washer(s) on shaft.
Distributors for V-537 engine have one thrust
washer (Figure 20).
All distributors except for V-537 engine have
two thrust washers (Figure 19) which must be
installed properly. Install inner washer (silver
color) first with lip of washer facing toward
distributor housing. Install outer washer (blued
steel) with lip facing toward distributor housing.
Outer (blued) washer should seat in inner (silver
color) washer.
3.
Install distributor driven gear or thrust collar as
outlined below:
If original distributor driven gear or thrust collar
is being used:
a.
Position gear or thrust collar on distributor
shaft and align roll pin hole in gear or thrust
collar with roll pin hole in shaft.
b.
Install driven gear or thrust collar roll pin.
If new distributor driven gear or thrust collar is
being installed:
New gear or thrust collar will have pin hole
drilled in one side only. Install as follows:
a. Position gear or thrust collar on distributor
shaft and align hole with pin hole in shaft.
b.
Support distributor assembly in drill press.
Using existing hole in gear or thrust collar as a
guide, drill roll pin hole in other side of gear or
thrust collar.
c.
Install roll pin.
If new distributor shaft and gear or thrust collar
are being installed:
a.
Position gear or thrust collar on distributor
shaft and establish specified shaft end play
(See
DISTRIBUTOR
TEST
SPECIFICATIONS).
b.
Support distributor assembly in drill press.
Using existing hole in gear or thrust collar as a
guide, drill roll pin hole in distributor shaft and
other side of gear or thrust collar.
c.
Install roll pin.
4.
Install electronic control unit (circuit board, sensor
and plate assembly) as follows:
a.
Lift sensor advance plate of control unit and
put a small amount of premium quality grease
(Mobile No. 532 or equivalent) under each of
the three thrust buttons.
b.
Position control unit assembly and wiring
grommet in distributor housing.
c.
Install distributor plate (control unit) mounting
screws.
5.
Position vacuum advance diaphragm assembly on
distributor housing and install mounting screws.
6.
Install felt washer on diaphragm rod pin of sensor
advance plate (Figure 13). Oil felt washer with
engine oil.
Connect diaphragm rod to pin on sensor
advance and install flat washer (where used)
and rod retaining "E" clip. (Figure 12)
7.
Adjust trigger wheel-to-sensor air gap as follows:
a.
Rotate trigger wheel until one tooth is aligned
with centerline of sensor (trigger wheel tooth
perpendicular to flat surface of sensor).
(Figure 43)
b.
Using feeler gauge, measure air gap between
sensor and end
CGES-145-U Page 20
PRINTED IN UNITED STATES OF AMERICA
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