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TM5-4210-229-14&P
6-18.
TRANSFER CASE REPAIR (Continued).
d.
Shifter shafts disassembly.
(1) Unscrew the indicator light switch (1) from
housing and remove spacer washers (2). Be
sure to note the amount of spacers re-moved.
Remove the plunger (3) from inside housing by
using a magnet.
(2) Cut the lockwires (4) from the shift forks set
screws (5) and remove the set screws (5) from
each shift fork (6), (7), and (8).
(3) Remove each detent set screw (9) from
housing. Scrap set screws and replace them
at
reassembly.
Remove
each
detent
spring(10) and by using a magnet, remove
each
detent
ball
(11).
(4)
Remove applicable bolts from each shift shaft
seal carrier (12) and remove the seal carriers
from housing.
(5)
Withdraw each shift shaft (1 3 and 1 4) from
housing. As the shift shaft is with drawn from the
housing, remove each shift fork (6, 7 and 8) from
the shafts.
(6)
Inspect seal (15) on each seal carrier. Remove
any discrepant seal and replace with new.
(7)
Remove the shift forks (6, 7, and 8) from inside
of housing and label them according to their
position in the transfer case. Label-ing will aid
reassembly.
6-96
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