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TM5-4210-229-14&P
Section IV. MAINTENANCE OF TRANSFER CASE ASSEMBLY
Para.
Para.
General ............................................. 6-17
Transfer Case Repair ..................................6-18
6-17.
GENERAL.
This section contains information on the maintenance of the transfer case assembly that are maintainable
at the General Support level.
6-1 8.
TRANSFER CASE REPAIR.
This task covers:
a. Disassembly
b. Repair
c. Assembly
INITIAL SET-UP
Tools
Materials/Parts
General Mechanics Tool Kit
Cleaning Solvent (Appendix D, Item 54)
Gear Puller
Shop Towel (Appendix D, Item 55)
Magnet
Lubricating Oil (Appendix D, Item 37)
Drift
Lubriplate (Appendix D, Item 34)
Alignment Tool (Kelsey Hayes 866 271)
Bolt Thread Sealant (Appendix D, Item 47)
Arbor Press
Transfer Case (872 165 005)
Rubber Mallet
Equipment Condition
Para. Condition Description
4-159 Transfer Case Removed
4-159 Transfer Case Installed
DISASSEMBLY
a.
If any mounting brackets are still attached to the
transfer case, remove them before beginning
disassembly.
NOTE
Be sure the outside of the transfer case is clean
before beginning disassembly.
A gear puller may be required to remove the yoke or
companion flange.
b. Remove companion flange or yoke on upper and
lower shafts by removing locknut and washer.
Discard locknuts and washers.
NOTE
Carefully wash with solvent (Appendix D, Item54) and
relubricate all bearings with lubricating oil (Appendix
D, Item 37) as removed and protectively wrap until
ready for use. Remove bearings with pullers or in a
manner which will not damage bearings being
reused.
c.
Remove the capscrews and lockwashers secur-ing
main case cover to transfer case. If neces-sary,
lightly tap cover plate with a rubber mallet to loosen
and remove.
6-95
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