INSTALLATION - TM-5-4210-224-14-P0397

TM5-4210-224-14&P

4-218. FRONT DISC BRAKE AND LINING REPLACEMENT (Continued).

INSTALLATION

NOTE

Use a wire brush to remove any

corrosion from the machined

surfaces of the steering knuckle

and caliper.

a. Lubricate the caliper and steering knuckle (or

support) sliding surfaces and spring with silicone

lube (Appendix D, Item 26).

b. Install the hub and rotor (9).

c. Install the inboard pad (6) and anti-rattle spring

(7).

d. Install the outboard pad (8) into the caliper

assembly.

e. Install the caliper assembly.

CAUTION

Make sure that the brake hose is

not twisted or kinked since damage

to the hose could result.

f. Install the spring (4).

g. Install the support key (3) by using a brass

punch (5) and a hammer to drive the support

key in.

h. Install the bolt (2), fully fitting the boss in the

bolt into the circular cutout in the key and torque

to 15 ft-lbs (20 N-m).

i. Install the wheel and tire assembly (paragraph

j. Lower the vehicle.

k. Fill the master cylinder with brake fluid

NOTE

(Appendix D, Item 14).

Before moving the vehicle, pump

the brake pedal several times to

make sure that the pedal is firm.

Do not move the vehicle until a

firm pedal is obtained. Check the

brake fluid level in the master

cylinder after pumping the brakes.

4-302