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TIMING AND GEAR TRAIN MAINTENANCE
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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OIL PUMP, FILTERS, AND COOLER MAINTENANCE
TM5-4210-229-14&P 6-10.  TIMING AND GEAR TRAIN  MAINTENANCE (Continued). b.  Blow dry parts with compressed air. c.  Visually inspect all gears for wear or damaged teeth.  Replace any with evidence of damage. d.  Visually inspect bearings, spacer, and stub shaft for wear or damage. INSTALLATION a.  Idler gear installation. (1) Assemble spacer (1), bearing (2), spacer (3), bearing (4), and stub shaft (5) to idler gear (6). (2) Install assembled parts with the timing marks facing out.  Be sure the rear spacer (1) is in position.  A small amount of grease (Appen- dix D, Item 21) will aid in holding the spacer. (3) Install and torque the retaining bolt (7) to 85 ft-lbs (115 N.m). b.  Injection pump gear installation. CAUTION Be sure that engine crankshaft timing is set at specified static timing prior to going any further. (1) Using drive gear bolts and washers (1), loosely install injection pump drive gear (2) to injection pump meshing it with idler gear. Make sure drive gear is positioned in gear slots so it allows for adjustments. (2) Align timing pointer (3) with timing mark (4) by rotating injection pump clockwise (as viewed from drive gear end.) (3) Holding the pump shaft with a socket wrench, torque drive gear bolts to 35 ft-lb (47 N.m). (4) Rotate engine crankshaft counterclockwise until pump timing pointer and timing mark align. (5) Observe engine to injection pump timing on crankshaft pulley.  Timing sould be 23°  ñ 1°. c.  Install camshaft and gear (paragraph 6-9). 6-22

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