Quantcast FUEL INJECTION PUMP REPLACEMENT (cont) - TM-5-4210-229-14P_196

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FUEL INJECTION PUMP REPLACEMENT (cont) - TM-5-4210-229-14P_195
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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INJECTION NOZZLES REPLACEMENT
TM5-4210-229-14&P 4-76.  FUEL INJECTION PUMP REPLACEMENT (Continued). k. Install  fuel  supply,  fuel  return  and  high  pressure injection lines with all clamps and brackets.  Clean inside of each injection line with filtered air before assembling to injection pump and nozzles. Torque line nuts to 30 ft-lb (41 N.m). l. Remove all protective caps and install and connect all  other  applicable  lines,  hoses  and  wires  to  the pump. m.   Add minimum of one pint of engine oil to governor through the upper governor housing plug (12). Be- cause injection plug is splash lubricated, engine oil must be added to a replacement pump. n. Install   throttle   cable   or   linkage   to   outer   control lever (1). Adjust throttle cable or linkage so tang in outer control lever is in override position. At over- ride lever tang will be approximately half way from center of control lever to end of slot. o. After installation of fuel injection pump, prime fuel system using these procedures. (1)   Loosen all six high pressure fuel lines at nozzle end. (2)   Loosen hand priming pump handle. (3)   Operate  priming  pump  until  pump  action  be- comes solid (harder to pump). (4)   Position   injection   pump   shutoff   lever   in   run position with electric shutoff or mechanical ca- ble. (5)   Crank engine for fifteen seconds. (6)   Operate  priming  pump  until  pump  action  be- comes solid.  Tighten priming pump handle se- curely. (7)   Crank  engine  for  fifteen  seconds  and  observe fuel/air  leakage  at  each  nozzle/fuel  pipe  con- nector. When fuel flows from each nozzle con- nector, tighten connector. (8)   Start   engine   and   operate   until   engine   runs smoothly. 4-90

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