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INSTALLATION (cont) - TM-5-4210-220-34_382
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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REMOVAL - TM-5-4210-220-34_384
TM 5-4210-220-34 3-8. ENGINE - Continued 3-8.2 Turbocharger. This task covers a.  Removal b.  Installation c.  Repair TOOLS Batteries Disconnected (see TM 5-4210-220-12) Shop Equipment, Automotive Both Engine Compartment Covers Removed Maintenance and Repair, (see TM 5-4210-220-12) NSN 4910-00-754-0705 J8001-3 Dial Indicator MATERIALS/PARTS J7872-2 Magnetic Base 20, Appendix B Penetrating Oil J7872-3 Swivel Adapter 8927026 Turbocharger J7872-1 Extension Rod 5104978 Seal Ring 8923492 Gasket EQUIPMENT CONDITION 5130488 Stud Main Engine Shutdown (see TM 5-4210-220-12) 9411981 Nut APU Shutdown (see TM 5-4210-220-12) WARNING Exhaust parts can be hot enough to cause severe burns if touched.  Allow exhaust system to cool before servicing. NOTE If components are excessively corroded, apply penetrating oil (item 20, Appendix B) to ease disassembly. REMOVAL (1) Disconnect  the  air  filter  restriction  gage air line (1) from the reducing elbow (2). (2) Remove    the    reducing    elbow    (2)    by loosening  and  removing  clamps  (3  and 4). (3) Separate   the   exhaust   outlet   elbow   (5) from  the  turbocharger  (6)  by  loosening and removing seal clamp (7). NOTE The solid left bank tube (9) is almost symmetrical.        To    make    assembly    procedure easier, mark one end before removal. (4) Remove both exhaust manifold to turbocharger pipes (8 and 9) by loosening   and   removing   clamps      (10). Examine flanges for cracks or corrosion. 3-92

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