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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Control Valve Body Assembly, Inspection, Repair And Assembly (cont) - TM-5-4210-220-34_318
TM 5-4210-220-34 3-7. TRANSMISSION - Continued p. Control Valve Body Assembly, Inspection, Repair And Assembly The valve body assembly contains a number of springs, some of which are similar and can be mistakenly Interchanged.    If  the  springs  are  not  reinstalled  in  the  same  locations  from  which  removed,  erratic  shift patterns may occur.  For these reasons, it is recommended that each spring, at removal, be tagged with its item number, and placed in valve body parts tray set J33163.  This will simplify correct assembly of the valve body components. (1) Place  valve  assembly  on  the  work  table, modulator valve body (4) upward. (2) Remove manual selector valve (7). (3) Remove three bolts (6) that retain modulator valve body (4).    Remove  control valve   body   (5)   while   holding   oil   transfer plate (1) and separator plate (3) together. (4) Invert   the      oil   transfer      and      separator plates (separator plate on top) while holding them  firmly  together.    Place  them  on  the work table. (5) Lift or slide separator plate (3) off oil transfer plate (1).  Note check ball locations in the oil transfer plate.  Make a  sketch  or  list  that  will  identify  the  ball  sizes  and  locations  of  balls  in  oil  transfer  plate.    This  will  assist  in reassembly.  Remove the balls. (6)     Check ball # 1 (1/4 in.  ball) is located in the third  clutch  pressure  line,  next  to  the  4-5 relay  valve.    Its  function  is  to  restrict  the feed  to  third  clutch  for  clutch  overlap  and allow full exhaust. (7)     Check ball # 2 (1/4 in.  ball) is located in the second clutch pressure line next to the 3-4 relay  valve.    Its  function  is  to  restrict  the feed to second clutch for clutch overlap and allows full exhaust. (8)     Remove  the  lubrication  pressure  regulator valve     (8)     from     the     oil     transfer     plate. Depress    cup    washers    and    remove    pin. Release  washer  and  remove  it.    Remove spring  and  valve.    Remove  valve  pin  from the’ oil transfer plate. (9)     Disassemble the modulator valve.  Before removing pin (9) note position of adjusting ring (10).  Reinstall in same  position  as  removed.    Press  adjusting  ring  (10)  inward  and  remove  retainer  pin  (9).    Release  the adjusting ring and remove spring (11), modulator valve (12) and modulator actuator valve (13). 3-25

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