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Air Shift Units
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TM-5-4210-220-12 Truck Firefighting: Powered Pumper: Foam and Water 500-GPM Capacity; Centrifugal Pump Power Takeoff Driven Manual
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REPAIR - TM-5-4210-220-12_690
TM 5-4210-220-12 4-30.  REAR AXLE - Continued (8)    Soak new felt oilers (14) in Dexron (item 9, Appendix E) and lubricate O-rings (18) and (9)  with  petroleum  jelly  (item  21,  Appendix E). (9)    Apply  a  1/8  in.  (6.5  mm)  bead  of  silicone sealant    (A)    (item    28,    Appendix    E)    to mounting  flange  of  power  divider  housing as shown. (10) Install   new   shift   unit   body   (13)   to   power divider  housing  using  capscrews  (11  )  and lockwashers (12) Tighten capscrews to 50 ft lb (70 Nm). (11) Place  spring  (17)  over  push  rod  (10)  and insert piston stop (15) in body (13). (12) Install  felt  oilers  (14)  and  O-ring  (18)  on piston (16). (13)  Install piston in shift unit body (13) Attach piston to shift fork (10) using O-ring (9), flatwasher (8), and nut (7). Tighten nut to 25 ft lb (35 Nm). (14)  To hold O-ring (6), apply petroleum jelly (item 21, Appendix E) to mounting surface of cover (15) .  Place O-ring on cover and install both items to body (13) using capscrews (3) and washers (4).  Be sure air inlet cover is  facing upward as illustrated.  Tighten capscrews (3) to 100 in. lb (11 Nm). (15)    Apply pipe sealant (item 22, Appendix E) to fitting (2) and install in cover (5) Tighten fitting firmly. (16) Install control air line (1) to fitting (2). b  Differential Lock Air Shift Unit Replacement (1)    Remove  control  air  line  (1)  and  fitting  (2) from top cover of air shift unit (3). (2)    Remove  vent  line  (4)  and  tee  (5)  from  air shift unit. (3)    Remove nuts (6) and washers (7), and pull air shift unit free of studs (11). (4) Pull  spring  from  seal  and  remove  seal  (9) from shift fork (10) and housing studs (11). (5) Inspect  new  air  shift  unit  to  be  sure  it  is undamaged    and    remove    shipping    plugs from top and end covers. (6) Inspect   seal   and   spring   (9).   Replace   if either part is damaged or deteriorated. 4-577

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