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REPLACEMENT - TM-5-4210-220-12_689
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TM-5-4210-220-12 Truck Firefighting: Powered Pumper: Foam and Water 500-GPM Capacity; Centrifugal Pump Power Takeoff Driven Manual
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Differential Lock Air Shift Unit Repair
TM 5-4210-220-12 4-30.  REAR AXLE - Continued 4-30.5 Air Shift Units - Continued b. Differential    Lock    Air    Shift    Unit    Replacement Continued (7) Inspect fittings (2 and 5).  Replace if damaged or faulty. (8) Remove  vent  plug  (12)  and  replace  with  1/4  in. setscrew.      Coat      threads      of      setscrew      with threadlock  liquid  (item  29,  Appendix  E)  prior  to installation.  Screw flush with housing. (9) Lubricate shift fork (10) and studs (11) with Dexron  (item  22,  Appendix  E).    Push  shift unit onto housing (8) making sure shift fork (10)    and    actuating    lever    in    shift    unit engage. (10) Secure air shift unit using nuts (6) and washers (7). Tighten nuts to 60 ft lb (80 Nm). (11) Fill    shift    unit    housing    with    Dexron    (item    22, Appendix E) as detailed in lube order LO 5-4210- 220-12. (12) Apply pipe sealant (Item 22, Appendix E) to pipe thread of fittings (2 and 5) Install  fittings  to  shift unit and install control air and vent lines (1 and 4). REPAIR a. 4-Wheel Drive Air Shift Unit Repair NOTE All  components  in  the  4-Wheel  drive  air  shift  unit  are  individually  replaceable.    Refer  to REPLACEMENT preceding for details of removal and installation.  Whenever the shift unit is repaired, all O-rings and felt oilers on piston should be replaced. 4-578

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