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Radiator Shroud Repair
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TM-5-4210-220-12 Truck Firefighting: Powered Pumper: Foam and Water 500-GPM Capacity; Centrifugal Pump Power Takeoff Driven Manual
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Radiator Shutter Repair.
TM 5-4210-220-12 4-20.  RADIATOR AND COOLING SYSTEM - Continued (14) Install radiator overflow hose on fan shroud. (15) Test fan/shroud installation as detailed in step 1 preceding. (16) Replace the engine compartment canopy. e. Radiator Shutter Cylinder Repair. NOTE Radiator  does  not  have  to  be  removed  from  truck,  but  it  must  be  dismounted  and  moved  back towards the engine about 4 in. (10 cm).  Shutter cylinder cannot be repaired.  It must be replaced if faulty.  Ensure air tanks are drained. (1) Move radiator back toward engine about 4 in. (10 cm) as detailed in para. 4-20.1 REMOVAL preceding.  Rotate right hand side back further than left hand side until shutter cylinder is accessible. (2) When    accessible,    disconnect    air    line    (5)    to radiator shutter cylinder. (3) Remove retaining screw (6). (4) Remove  circlip  (1)  from  end  of  shutter  arm  (3) and    ease    cylinder    push    rod    off    shutter    arm. Remove both bushings (2) from shutter arm. (5) Remove  fitting  from  old  cylinder  and  install  on new  using  pipe  sealant  (item  22,  Appendix  E)  on the threads. (6) Install  new  cylinder  (4)  on  shutter  arm.    Be  sure bushings are correctly installed. (7) Retain cylinder on shutter arm (3) using circlip (1). (8) Install cylinder body into side of shutter and attach using screw (6). (9) Connect  air  line  to  radiator  shutter  cylinder  using pipe sealant (item 22, Appendix E) on threads. (10) Install    radiator    as    detailed    in    INSTALLATION preceding. (11) Start engine and fill air tanks to full pressure.  Set shutter  switch  in  cab  to  AUTO,  in  AUTO,  shutter should    be    CLOSED.        Set    shutter    switch    to MANUAL, shutter should be OPEN. 4-323

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