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INSTALLATION - TM-5-4210-220-12_233
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INSPECTION (cont) - TM-5-4210-220-12_235
TM 5-4210-220-12 4-12.  CAB - Continued 4-12.3  Spotlight - Continued (4)    Remove headpost (12) from lamp housing and remove nylon ring (13) from headpost. (5)    Inspect parts for wear and corrosion.  Replace defective parts. (6)    Install nylon ring (13) on headpost (12) Lubricate headpost gear and nylon ring with white grease (Item 34, Appendix E) and insert headpost in lamp housing. NOTE Hardened steel washers form protective barriers between spring (11), bushing (10) and headpost (12) Be sure these washers remain in place when assembling lamp head. (7) Install spring (11) and bushing (10) Secure bushing with pin (15). (8) Install    screw    (14)    Tighten    it    firmly    to prevent nylon ring (13) from rotating inside the lamp housing. (9) Install   lamp   shell   (7)   to   headpost   using washer (9) and nut (8). (10) Assemble  lamp  ring  (2)  and  bulb  (3)  using springs  (4)  Attach  wires  (5  and  6)  to  bulb, and wire (5) to headpost. (11) Install  lamp  ring  to  lamp  shell  and  secure with screw (1). b. Handle    Housing,    Handle,    and    Lamp    Switch Repair. NOTE To replace handle and handle housing assembly,  carry  out  steps  1,  2  and  11 To  replace  switch  and  wire  assembly carry out steps 1, 4, 5, 7, 8, 9, and 11. (1) Cut   wire   butt   splice   out   of   wire   (1)   and discard.  Be sure to cut as close to splice as possible. (2) Remove   screw   (3)   and   wedge   (2)   Pull handle and housing assembly off shaft (4). (3) Pull handle (5) from housing (6). (4) Remove  screw  (7),  screws  (8),  switch  cap (9) and switch assembly (12). (5) Remove screw (11) and toggle (10). 4-92

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