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TRUCK SERVICE MANUAL
TM 5-4210-230-14&P-1
ELECTRICAL
LIGHT ASSEMBLY REPLACEMENT
1.
If     necessary,     clean     dirt     from     threads     of     light
assembly mounting studs.
2.
Remove  nuts  and  washers  (3  each)  securing  light
assembly to mounting bracket.
3.
Remove mounting screws (4) securing terminal cover
to light assembly.
4.
Disconnect    wiring    harness    connector    from    light
assembly.
5.
Inspect 
and 
clean 
wiring 
harness 
connector
terminals.        If    terminals    are    badly    corroded    or
damaged, replace connector.
6.
To   retard   corrosion,   coat   terminals   of   new   lamp
assembly and wiring harness with grease.
7.
Connect  wiring  harness  terminal  connector  to  light
assembly.
8.
Install  terminal  cover  on  light  assembly  and  secure
with mounting screws.
9.
Position   light   assembly   on   mounting   bracket   and
secure with lock washers and nuts.
10.
Check light operation.
INSTRUMENT PANEL CONTROL LIGHT
(Located above headlight switch)
If bulb fails, it will be necessary to replace the light assembly
as follows:
1.
Remove   nine   (9)   screws   and   remove   instrument
panel top cover.
2.
If necessary pull light wiring up through hole in top of
instrument panel to expose wiring connector.
3.
Disconnect   light   assembly   wiring   connector   from
wiring harness connector (Figure 17).
4.
Disengage slot of light assembly from lens to remove
light assembly (Figure 17).
Do  not  lose  lens  which  can  fall  out  of  instrument
panel when light is removed.
5.
Discard old light assembly.
6.
Hold lens into hole in instrument panel and snap new
light   assembly   over   lens   to   retain   lens   and   light
assembly.
Fig.  17  Instrument Panel Control Light
7.
Connect   light   assembly   wiring   connector   to   wiring
harness connector.
8.
Check light operation.
9.
Install    instrument    panel    top    cover    and    retaining
screws.
ASHTRAY LIGHT
If bulb fails, it will be necessary to replace the light assembly
as follows:
1.
Remove ashtray from ashtray housing.
2.
Remove     mounting     screws*     from     cluster     panel
holding   ashtray   (plus   radio   and   auxiliary   gauges,
where equipped).
*  without radio; 8 with radio.  On 2200 series
vehicles, 8 without radio, 10 with radio.
3.
Turn  panel  outward  to  gain  access  to  ashtray  light
(Figure 18).
4.
Disconnect   light   assembly   wiring   connector   from
wiring harness connector.
5.
Disengage slot of light assembly from lens to remove
light assembly.
Do not lose lens which can fall out of ashtray housing
when light is removed.
For  light  assembly  and  lens  relationship,  see  Figure
17.
CTS-2781S  Page 10
PRINTED IN UNITED STATES OF AMERICA
 
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