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ENGINE DIVISION SERVICE MANUAL
TM 5-4210-230-14&P-1
DISTRIBUTOR INSTALLATION
1.
Clean distributor mounting area of engine block.
2.
Install
a
new
distributor
mounting
gasket
in
counterbore of engine block or install a new "O" ring
seal on distributor housing, whichever is applicable.
3.
Position distributor in engine. If engine was not
rotated while distributor was removed -
a.
Align rotor tip with mark scribed on distributor
housing during removal. Then, on distributors
with driven gear mounted on lower end of
distributor shaft, turn rotor about 1/8 turn
clockwise past scribed mark.
b.
Slide distributor down into engine and position
distributor housing in approximately the same
location (in relation to surrounding engine
parts) as when removed.
It may be necessary to move rotor and shaft
slightly to start gear into mesh with camshaft
gear and/or to engage oil pump shaft drive
tang, but rotor should align with scribed mark
when distributor is down in place.
c.
Install distributor hold-down clamp, bolt and
lock washer, but do not tighten bolt.
If engine was rotated while distributor was removed,
it will be necessary to re-establish timing as follows -
a. Remove No. 1 spark plug (No. 8 on V-304,
V-345, V-392 engines). Hold finger over
spark plug hole and rotate engine until
compression pressure is felt. Slowly continue
to
rotate
engine
until
timing
mark
on
crankshaft pulley lines up with specified initial
timing mark on timing quadrant. (For initial
timing setting, refer to tune-up data decal on
engine.) Always rotate engine in direction of
normal rotation. Do not "back" engine to align
timing marks.
b. Turn distributor shaft until rotor tip points in
the direction of the No. 1 terminal in the
distributor cap (No. 8 terminal on V-304, V-
345, V-392 engines). Then, on distributors
with driven gear mounted on lower end, of
distributor shaft, turn rotor about 1/8 turn
clockwise past position of initial timing
terminal.
c.
Slide distributor down into engine and position
distributor housing in approximately the same
location (in relation to surrounding engine
parts) as when removed.
It may be necessary to move rotor and shaft
slightly to start gear into mesh with camshaft
gear and/or to engage oil pump shaft drive
tang, but rotor should align with the position of
initial timing terminal when distributor is down
in place.
d.
Install distributor hold-down clamp, bolt and
lock washer, but do not tighten bolt.
4.
Install distributor cap (with high tension cables) on
distributor housing making sure tang on vacuum
advance unit aligns with slot in distributor cap and
that cap fits down snug on distributor housing.
IMPORTANT
If distributor cap is incorrectly positioned
on distributor housing, cap or rotor may
be damaged when engine is cranked.
5.
Connect distributor primary wiring as follows: (See
Figure 4)
a.
Connect brown distributor lead to ignition coil
negative (-) terminal.
b.
Connect red distributor lead to ignition coil
positive (+) terminal.
c.
Connect deceleration throttle modulator lead
(white wire) to harness connector (where
used).
6.
Connect tachometer drive cable, if equipped.
CGES-145-U Page 22
PRINTED IN UNITED STATES OF AMERICA
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