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ENGINE DIVISION SERVICE MANUAL
TM 5-4210-230-14&P-1
DISTRIBUTOR INSTALLATION
1.
Clean distributor mounting area of engine block.
2.
Install 
a 
new 
distributor 
mounting 
gasket 
in
counterbore of engine block or install a new "O" ring
seal on distributor housing, whichever is applicable.
3.
Position   distributor   in   engine.      If   engine   was   not
rotated while distributor was removed -
a.
Align rotor tip with mark scribed on distributor
housing during removal.  Then, on distributors
with   driven   gear   mounted   on   lower   end   of
distributor   shaft,   turn   rotor   about   1/8   turn
clockwise past scribed mark.
b.
Slide distributor down into engine and position
distributor housing in approximately the same
location   (in   relation   to   surrounding   engine
parts) as when removed.
It  may  be  necessary  to  move  rotor  and  shaft
slightly  to  start  gear  into  mesh  with  camshaft
gear  and/or  to  engage  oil  pump  shaft  drive
tang, but rotor should align with scribed mark
when distributor is down in place.
c.
Install  distributor  hold-down  clamp,  bolt  and
lock washer, but do not tighten bolt.
If engine was rotated while distributor was removed,
it will be necessary to re-establish timing as follows -
a.     Remove No.  1 spark plug (No.  8 on V-304,
V-345,   V-392   engines).      Hold   finger   over
spark    plug    hole    and    rotate    engine    until
compression pressure is felt.  Slowly continue
to 
rotate 
engine 
until 
timing 
mark 
on
crankshaft pulley lines up with specified initial
timing  mark  on  timing  quadrant.    (For  initial
timing  setting,  refer  to  tune-up  data  decal  on
engine.)    Always  rotate  engine  in  direction  of
normal rotation.  Do not "back" engine to align
timing marks.
b.     Turn  distributor  shaft  until  rotor  tip  points  in
the   direction   of   the   No.      1   terminal   in   the
distributor  cap  (No.    8  terminal  on  V-304,  V-
345,   V-392   engines).   Then,   on   distributors
with  driven  gear  mounted  on  lower  end,  of
distributor   shaft,   turn   rotor   about   1/8   turn
clockwise     past     position     of     initial     timing
terminal.
c.
Slide distributor down into engine and position
distributor housing in approximately the same
location   (in   relation   to   surrounding   engine
parts) as when removed.
It  may  be  necessary  to  move  rotor  and  shaft
slightly  to  start  gear  into  mesh  with  camshaft
gear  and/or  to  engage  oil  pump  shaft  drive
tang, but rotor should align with the position of
initial timing terminal when distributor is down
in place.
d.
Install  distributor  hold-down  clamp,  bolt  and
lock washer, but do not tighten bolt.
4.
Install  distributor  cap  (with  high  tension  cables)  on
distributor   housing   making   sure   tang   on   vacuum
advance  unit  aligns  with  slot  in  distributor  cap  and
that cap fits down snug on distributor housing.
IMPORTANT
If  distributor  cap  is  incorrectly  positioned
on  distributor  housing,  cap  or  rotor  may
be damaged when engine is cranked.
5.
Connect  distributor  primary  wiring  as  follows:  (See
Figure 4)
a.
Connect brown  distributor  lead  to  ignition  coil
negative (-) terminal.
b.
Connect  red   distributor   lead   to   ignition   coil
positive (+) terminal.
c.
Connect  deceleration  throttle  modulator  lead
(white    wire)    to    harness    connector    (where
used).
6.
Connect tachometer drive cable, if equipped.
CGES-145-U  Page 22
PRINTED IN UNITED STATES OF AMERICA
 
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