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TM 5-4210-230-14&P-1
TRUCK SERVICE MANUAL
STEERING
1.
Check oil level.  An overfilled pump reservoir can be a
cause   for   leakage.      The   oil   in   the   steering   system
expands  as  heated  during  normal  usage.    If  overfilled
the  excess  is  forced  through  the  reservoir  cap  vent.
Operate  the  engine  and  steering  system  until  normal
operating    temperature    is    obtained.        Remove    the
reservoir  cap  and  check  level.  Adjust  the  oil  level  as
required.
If leakage persists with the oil level correct and the cap tight,
replace the cap.
Air   in   the   system   can   also   cause   the   fluid   level   to   rise,
especially after system repair. Bleed the system as described
in the MAINTENANCE section of this chapter.
2.
Replace reservoir.
3.
If  leakage  persists  upon  tightening  the  fitting  nut  to
specified torque:
a.
Loosen   the   nut   and   rotate   tubing   to   reseat   with
brass connector.  Tighten nut again and recheck.  If
leakage still persists, proceed to 3b.
b.
Remove  the  hose  and  check  the  sealing  .face  for
cracks.  If a cracked flare is found, replace the hose.
If no cracks are observed, proceed to 3c.
c.
Replace  the  brass  connector  and  reface  the  tube
flare.  Also, check the threads in the pump housing
and on the fitting nut.  If nut threads are damaged,
replace   the   nut.   If   pump   housing   threads   are
damaged,  replace  both  the  housing  and  the  nut.  If
either  the  return  hose  or  the  pressure  hose  leaks,
other than at the nut connections, replace the hose.
4.
Tighten  fitting  to  specified  torque.    If  leakage  persists,
replace both "O" ring seals.
5.
Replace reservoir "O" ring.
6.
Replace drive shaft seal after inspecting and thoroughly
cleaning  the  sealing  surface.    Replace  drive  shaft  if
severe  pitting  is  found.  If  the  corrosion  in  the  lip  seal
contact  zone  is  slight,  clean  the  surface  of  the  shaft
with  crocus  cloth  first.    Always  replace  the  seal  if  the
shaft is replaced.
EXTERNAL LEAKAGE 235 SERIES PUMP
Fig. 9   Suspected Leakage Areas
CTS-2296R  Chapter 1, Page 12
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