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TM5-4210-229-14&P
5-7.
RESCUE SAW REPAIR
This task covers:
a.
Disassembly
b.
Inspection
c.
Assembly
INITIAL SET-UP
Tools
General Mechanics Tool Kit
Plastic Hammer
Gear Puller
Tachometer
Ring Compressor
Materials/Parts
Grease (Appendix D, Item 22)
Adhesive (Appendix D, Item 48)
Oil (Appendix D, Item 37)
Rescue Saw (1200)
General Safety Instructions
Avoid flame or spark.
Drain gasoline from saw prior to disassembly to avoid fire
hazard.
DISASSEMBLY
a.
Rescue Saw Disassembly.
(1)
Drain gasoline and oil mixture from
engine.
(2)
Remove screw (1), remove cutter disc
with flange washers (2 and 3) from shaft
(4).
(3)
Remove three screws (5) and remove
flange support (6) and support (7).
(4)
Remove screw (8) with washer (9) and
gasket (10) from cap rod (11), guard (12),
and knob (13). Remove guard (12) from
cutting arm (14).
(5)
Remove knob (15),screw (16),cap rod
(11), and bushing (17). Remove two
screws (18) and remove cutting arm
guard (19).
(6)
Remove clutch cap (20) by removing two
screws (21).
(7)
Relieve tension on spring (22) by turning
eccentric (23) counterclockwise, press
cutting arm back, and remove belt (24).
(8)
Remove nave case (25) from shaft (4).
(9)
Loosen shaft (4) by striking with a plastic
hammer and remove shaft along with
pulley (26) and spacer (27) from cutting
arm.
(10) Remove bearings (28 and 29), lock ring
(30), and spacer (31) from cutting arm.
(11) Remove
screw
(32),
washer
(33),
eccentric (23) and spacer (34).
(12) Remove cutting arm attaching screw (36),
plate nut (36) and remove cutting arm
(14).
(13) Slide out and remove push rod (37) and
remove spring (22) with two flanges (38).
(14) Remove two nuts (39) and remove filter
assembly. Remove pre-filter (40) from
outside filter cap and separate main filter
(41) from filter cap (42).
(15) Remove filter holder (43) and seal (44) by
removing attaching screws (45).
(16) Remove three screws (46) and remove
cylinder casing (47) with two screws (48)
two spacers (49) and two washers (50).
(17) Remove fan casing (51) with starter
assembly by removing two screws (52)
and three screws (53).
(18) Pry housing (54) out of handle (55), untie
knot in cable (56), and while holding
pressure on cable drum (57), allow drum
to turn slowly to relieve tension on spring
(58).
(19) Pry off lock spring (59) and remove cable
drum
(57)
with
starter
cable
(56).
Separate cable from drum by unwinding
cable and removing it.
5-10
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