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TM5-4210-229-14&P
4-159. TRANSFER CASE ASSEMBLY MAINTENANCE (Continued).
INSTALLATION
a. Place transfer case on transmission jack and position
jack and transfer case under the vehicle.
b. Raise transmission jack and position transfer case.
c. Install four bolts (6) and locknuts (5) in both mounting
angles (7).
d. Connect mechanical shift linkages to shift shafts (3).
e. Connect wire (2) to terminal.
f. Replace drain plug (1). Remove fill plug and fill
transfer case housing with oil (Appendix D, Item 36)
to the correct level and install fill plug.
g. Connect speedometer cable (4).
h. Install propellor shafts (paragraph 4-152 and 4-154).
i. Road test the vehicle by driving slowly with no load
for the first few moments, then test at a higher
speed listening for any problems.
j. Check transfer case for leaks around gaskets and
seals.
k. Connect batteries.
SERVICE
a. Remove oil drain plug (1) and drain lubricant from
transfer case.
b. Install drain plug (1) and remove oil fill plug (8).
c. Fill transfer case with oil (Appendix D, Item 36) until
level with oil fill plug opening.
d. Replace oil fill plug (8).
4-173
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