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TM5-4210-229-14&P
Section XXI. MAINTENANCE OF TRANSFER CASE ASSEMBLY
Para.
Para.
General ................................................................... 4-158
Transfer Case Shift Lever Replacement ..................4-160
Transfer Case Assembly Maintenance ..................... 4-159
4-158. GENERAL.
This section contains information on the maintenance of the transfer case assembly that are maintainable at the
Organizational level.
4-159. TRANSFER CASE ASSEMBLY MAINTENANCE.
This task covers: a. Removal
b. Installation
c. Service
INITIAL SET-UP
Tools
General Mechanics Tool Kit
Materials/Parts
Transfer Case Assembly (872165005)
Gear Oil (Appendix D, Item 36)
Equipment Condition
Para. Condition Description
4-152 Propellor Shaft Removed
4-154 Propellor Shaft Removed
General Safety Instructions
Engine OFF.
Transmission in (N) neutral.
Parking brake set.
Batteries disconnected.
REMOVAL
a. Remove drain plug (1) and drain oil from transfer
case.
b.
Unplug wire (2) from transfer case.
c.
Disconnect mechanical linkage (3) and tag for
future identification.
d.
Disconnect the speedometer cable (4).
e.
Position a transmission jack of minimum 500 lb
(227 kg) capacity beneath the transfer case. Be
sure that the transfer case is seated safely on the
jack.
f. Remove four locknuts (5) and bolts (6) from each
mounting angle (7).
g. Check to ensure that all mountings and connections
to the transfer case have been disconnected. Slide
transfer case forward. Lower the transfer case to
the floor and remove from under the vehicle.
4-172
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