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Page Title: THERMOSTAT AND HOUSING REPLACEMENT
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TM5-4210-229-14&P 4-65. THERMOSTAT AND HOUSING REPLACEMENT. This task covers: a. Removal b.   Installation INITIAL SET-UP Tools General Safety Instructions General Mechanics Tool Kit Engine OFF. Transmission in (N) neutral. Materials/Parts Parking brake set. Thermostat (1801191C91) Housing (686757C2) Equipment condition Para. Condition Description 4-58 Cooling System Drained REMOVAL a. Loosen  hose  clamps  (1,  2,  and  3)  and  disconnect hoses (4, 5, and 6). b. Remove line nut (7) from pet cock valve (8). c. Remove mounting bolts (9) and washers (10). d. Remove housing (11) away from engine block. e. Remove gasket (12), thermostat (13) and seal (14) from the thermostat housing (11). INSTALLATION a. Install   new   seal   (14)   and   thermostat   (13)   into housing (11). b. Position  gasket  (12)  and  install  housing  (11)  to engine  block  with  mounting  bolts  (9)  and  washers (10). c. Install line nut (7) to pet cock valve (8). d. Install hoses (4, 5, and 6) and tighten hose clamps (1, 2, and 3). e. Fill cooling system (paragraph 4-58). 4-66.  RADIATOR REPLACEMENT This task covers: a. Removal b.   Installation INITIAL SET-UP Tools General Safety Instructions General Mechanics Tool Kit Engine OFF. Transmission in (N) neutral. Materials/Parts Parking brake set. Radiator (493367C3) Equipment condition Para. Condition Description 4-58 Cooling System Drained 4-60 Fan Shroud Removed 4-63 Hoses Removed 4-79

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