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Page Title: WATER PUMP REPLACEMENT
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TM5-4210-229-14&P 4-64.  WATER PUMP REPLACEMENT. This task covers: a. Removal b.   Installation INITIAL SET-UP Tools General Safety Instructions General Mechanics Tool Kit Engine OFF. Transmission in (N) neutral. Parking brake set. Materials/Parts Water Pump (685155C92) Gasket (675808C1) Equipment Condition Para. Condition Description 4-58 Cooling System Drained 4-60 Fan Shroud Removed 4-61 Fan and Clutch Removed 4-62 Drive Belts Removed 4-63 Radiator Hoses Removed REMOVAL a. Remove six bolts (1) and lockwashers (2). b. Remove the pulley (3) from the water pump hub. c. Remove all stud nuts and bolts (4). d. Remove  the  water  pump  (5)  and  gasket  (6)  from the front cover. INSTALLATION a. Install gasket (6) and water pump (5). b. Install all stud nuts and bolts (4). c. Install pulley (3) onto water pump hub. d. Secure with six washers (2) and nuts (1). e. Install fan shroud (paragraph 4-60). f. Install fan and clutch (paragraph 4-61). g. Install drive belts (paragraph 4-62). h. Install radiator hoses (paragraph 4-63). i. Fill cooling system (paragraph 4-58). 4-78

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