REMOVAL - TM-5-4210-224-14-P0365

TM5-4210-224-14&P

4-198. HYDRAULIC CLUTCH PEDAL REPLACEMENT (Continued)

REMOVAL

a. Remove the lower steering column covers.

b. Disconnect the clutch neutral start switch from

the clutch pedal (1).

c. Disconnect the retainer (2) and washer (3).

d. Disconnect the master cylinder push rod (4) and

wave washer (5) from the clutch pedal (1).

e. Remove nuts (6).

f. Remove braces (7).

g. Slide a long screw or rod into the bracket while

removing the stud (8), the pedal (1) and the

spring (9).

h. Remove the clutch pedal bushings (10) and

spacer (11) from the pedal.

d. Install the braces (7).

NOTE

Remove bumper (12) and replace

e. Install the nuts (6) and torque to 29 ft-lbs (39 N-

if it is worn or damaged.

m).

f. Install a new wave washer (5) and connect the

INSTALLATION

clutch master cylinder push rod (4) to the clutch

pedal (1).

a. Install bumper (12) if it was removed.

NOTE

b. Coat new spacer (11) and new bushings (10)

The washer must stand off the

with grease (Appendix D, Item 15) and install in

pedal.

pedal arm.

g. Install the washers (3) and the retainer (2).

NOTE

h. Install the clutch neutral start switch.

The stud must be installed as

shown.

i. Install the lower steering column covers.

j. Reconnect the battery cables.

c. Install the spring (9), the pedal (1), and the stud

k. Check the operation of the clutch assembly and

(8) by removing the long screw or rod while

bleed the hydraulic system as required.

installing the stud.

4-270