INSTALLATION - TM-5-4210-224-14-P0364

TM5-4210-224-14&P

4-197. CLUTCH SECONDARY CYLINDER AND HYDRAULIC LINE REPLACEMENT

(Continued).

f. Install push rod (1).

n. Replace seal (6).

NOTE

o. Clean all remaining parts in clean brake fluid

Remove the nut holding the

(Appendix D, Item 4).

speedometer cable (6) in place.

NOTE

Cover all hydraulic line openings to

Check the cylinder bore to be sure

keep dirt and moisture out of the

that it is smooth to the touch and

components.

there are no visible scores, ridges

or pitting. Replace the secondary

g. Uncover hydraulic line openings and install the

cylinder if any of these conditions

nut holding the speedometer cable (6) in place.

exist.

h. Install the hydraulic line (1) onto the master

cylinder (4) and attach the hydraulic line with the

p. Check the dust cover (2) for wear and cracking.

nut (5).

Replace if necessary.

NOTE

INSTALLATION

The hydraulic line must be upright.

i. Install the secondary cylinder (2) with the nuts

a. Coat a new seal (6) with clean brake fluid

(3); tighten to 13 ft.-lbs (18 N-m).

(Appendix D, Item 4) and fit it into the groove in

the plunger (4).

j. Install the hydraulic line (1) onto the secondary

cylinder (2).

b. Install spring (5) on the plunger (4).

k. Lower the vehicle.

c. Coat the cylinder bore with clean brake fluid

(Appendix D, Item 4) and slide the plunger (4)

l. Connect the battery cables.

in.

m. Bleed the clutch system.

d. Push the plunger (4) in and install the snap ring

(3).

e. Coat the inside of the rubber dust cover (2) with

grease (Appendix D, Item 17) and slide it into

place on the cylinder.

4-198. HYDRAULIC CLUTCH PEDAL REPLACEMENT

This task covers:

a. Removal

b. Installation

INITIAL SET-UP

Tools

General Safety Summary

General Mechanics Tool Kit

Engine OFF

Transmission in (N) neutral.

Material s/Parts

Parking brake and micro-brakelock set.

Clutch Pedal (15592273)

Batteries disconnected.

Lubricating Grease (Appendix D, Item 15)

4-269