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 TM 5-4210-224-14&P
4-160. DOOR REPLACEMENT.
This task covers:
a. Removal
b. Installation
INITIAL SETUP:
Tools
General Mechanics Tool Kit
Materials/Parts
Door Hinge Bolt Wrench (J-22585-01)
Curb Side Door (15593229)
Striker Bolt Wrench (J-23457-A)
Street Side Door (15593230)
General Safety Instructions
Engine OFF.
Transmission in (N) neutral.
Parking brake and micro-brakelock set.
REMOVAL
a.
Mark the position of the hinges (1) and (2)
on the door (3).
b.
Remove the three hinge to door bolts (4)
from the lower hinge.
c.
While the door is being supported, remove
the three hinge to door bolts (5) from the
upper hinge.
d.
Remove the door (3).
INSTALLATION
a.
Position and line up the door (3) with the
hinges (1) and (2) and support it in that
position.
b.
Install the three upper hinge attaching bolts
(5) and torque to 23 ft-lbs (30 N-m).
c.
Install the three lower hinge attaching bolts
(4) and torque to 23 ft-lbs (30 N.m).
d.
Loosen door hinges slightly and adjust the
door, using the wrench to obtain a gap of
0.24 inch 0.09 inch (6mm 2mm)
between the rocker panel (6) and the door
(3).
e.
Adjust the gap between the door (3) and
roof panel (7) to 0.19 inch 0.09 inch (5mm
2mm).
4-217
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