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Fig.  148  Installing  Engine  Front  Cover  Oil  Seal  with  Cover Assembled    to    Cylinder    Block    Using    SE-1949 Installer
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TM-5-4210-230-14P-1 Aerial Ladder Fire Fighting Truck Manual
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Fig. 152 Exploded View of Thermostat, Gasket and Engine Water Outlet
ENGINE DIVISION SERVICE MANUAL TM 5-4210-230-14&P-1 ENGINE alternately,    evenly    and    securely.    Remove    the    three retaining  bolts  and  flatwashers  which  were  installed  to hold the clutch compressed, Figure 49. NOTE:  The  clutch  will  not  operate  properly  unless these retaining bolts and flatwashers are removed. 23.   Position   a   new   water   pump   mounting   gasket   on   the cylinder block and install water pump. NOTE: Use a nonhardening sealing compound on the water    pump    capscrews    and    torque    to    specified torque. Fig. 150 Clutch Installation to Flywheel 1.  Cover retaining bolts 2.  Retaining bolts for compressing clutch 3.  Aligning bar 24.   Position  new  cylinder  head  gaskets  (insure  the  stamped "Front" is to the front of the engine) on each bank over the aligning  dowel  sleeves  insuring  that  all  bolt  holes  in  the gaskets are in line with those on the cylinder block.  Place cylinder  head  on  the  proper  bank  aligning  the  head  with the  dowel  sleeves  in  the  crankcase.    Loosely  install  all cylinder head bolts and flatwashers. 25.   Repeat Step 24 for the opposite cylinder head. 26.   Tighten  the  cylinder  head  bolts  alternately  and  evenly  in sequence as illustrated in Figure 151 to the torque shown in the "Torque Chart." Repeat this operation on the opposite cylinder head.  It is not necessary to retorque the cylinder head bolts after a run-in period. 27.   Install  the  hydraulic  tappets  in  their  respective  bores  in the cylinder block. 28.   Insert   the   valve   lifter   (push)   rods   in   their   respective positions. 29.   Place   the   rocker   arms   and   pivots   on   their   respective cylinder  heads  making  sure  the  rocker  arms  are  in  line with the push rods and valves.  Install mounting bolts and tighten to specified torque.  See "Torque Chart." 30.   Position the intake manifold seals in position in front and rear of crankcase.  See Figure 38. Fig. 151 Cylinder Head Mounting Bolt Tightening Sequence 31.   Position   the   tappet   cover   and   intake   manifold   gasket assembly  on  the  crankcase.    Note  the  roll  pins  provided for proper alignment. 32.   Place    intake    manifold    in    position    making    sure    the direction  of  distributor  rotation  is  located  at  the  front  of the  engine.    Secure  the  manifold  to  the  cylinder  heads with bolts and washers.  Tighten to specified torque. NOTE: Use nonhardening sealing compound on bolts prior to installation.  Also, insure that lifting eyes are installed under the right front and left rear bolts. 33.   Place the cylinder head cover gaskets in each cover and install the cylinder head cover with the oil filler cap on the right  cylinder  head  securing  with  screws  and  washers. Repeat this operation for opposite cover. CGES-210  Page 61 PRINTED IN UNITED STATES OF AMERICA

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