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AXLE-FRONT (content)
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TM-5-4210-230-14P-1 Aerial Ladder Fire Fighting Truck Manual
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Fig.  3  Drive Gear Rivet Removal
TRUCK SERVICE MANUAL TM 5-4210-230-14&P-1 DESCRIPTION The  axle  covered  in  this  manual  is  a  front  driving  unit incorporating  hypoid  gears  and  spherical  steering  knuckles. Driving torque from the axle shaft to the wheels is transmitted by a drive flange bolted to the axle shaft. Complete Overhaul 1. Jack  up  truck  until  load  is  removed  from  the  springs and place floor jack under frame to safely secure truck weight off axle. 2. Drain lubricant from housing. 3. Disconnect brakes. 4. Disconnect drag link from ball stud bracket . 5. Disconnect propeller shaft from pinion shaft yoke. 6. Support axle on portable floor jack and remove spring bolts. 7. Roll axle out from truck and position on stationary floor jacks. 8. Remove tires and rims or disc wheels as appropriate. DISASSEMBLY Differential 1. To remove differential carrier from axle housing remove mounting nuts from carrier to axle housing flange. 2. Use  puller  screws  provided  in  carrier  mounting  flange to start carrier from housing. 3. Support weight of carrier safely on roller type floor jack or  portable  floor  lift  and  roll  jack  and  carrier  out  from  under truck. 4. Mount differential carrier in rebuild stand . 5. Remove  cotter  pins  from  bearing  adjuster  locks  and remove locks from bearing caps. 6. Match   mark   one   differential   bearing   cap   and   leg   of carrier   with   punch   or   chisel   to   identify   each   for   correct reassembly. 7. Remove   bearing   cap   bolts   and   take   off   the   bearing caps and bearing adjusters (Fig.  1). Fig.  1  Removing Differential Bearing Caps Attach    chain    sling    from    overhead    hoist    and    lift differential   and   drive   gear   assembly   from   the   differential carrier (Fig.  2).  Tilt either the carrier or differential assembly to   allow   drive   gear   to   pass   pinion   radial   bearing.      Place differential assembly on bench. Fig.  2  Lifting Differential from Carrier 8. Match  mark  differential  case  halves  with  a  punch  or chisel to assure correct alignment on reassembling. CTS-2658S  Page 3 PRINTED IN UNITED STATES OF AMERICA

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