Section IV. MAINTENANCE OF TRANSFER CASE ASSEMBLY
General ............................................. 6-17
Transfer Case Repair ..................................6-18
This section contains information on the maintenance of the transfer case assembly that are maintainable
at the General Support level.
TRANSFER CASE REPAIR.
This task covers:
General Mechanics Tool Kit
Cleaning Solvent (Appendix D, Item 54)
Shop Towel (Appendix D, Item 55)
Lubricating Oil (Appendix D, Item 37)
Lubriplate (Appendix D, Item 34)
Alignment Tool (Kelsey Hayes 866 271)
Bolt Thread Sealant (Appendix D, Item 47)
Transfer Case (872 165 005)
Para. Condition Description
4-159 Transfer Case Removed
4-159 Transfer Case Installed
If any mounting brackets are still attached to the
transfer case, remove them before beginning
Be sure the outside of the transfer case is clean
before beginning disassembly.
A gear puller may be required to remove the yoke or
b. Remove companion flange or yoke on upper and
lower shafts by removing locknut and washer.
Discard locknuts and washers.
Carefully wash with solvent (Appendix D, Item54) and
relubricate all bearings with lubricating oil (Appendix
D, Item 37) as removed and protectively wrap until
ready for use. Remove bearings with pullers or in a
manner which will not damage bearings being
Remove the capscrews and lockwashers secur-ing
main case cover to transfer case. If neces-sary,
lightly tap cover plate with a rubber mallet to loosen