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Section IV.  MAINTENANCE OF TRANSFER CASE ASSEMBLY
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Input shaft disassembly
TM5-4210-229-14&P 6-18. TRANSFER CASE REPAIR (Continued). d. Shifter shafts disassembly. (1)   Unscrew    the    indicator    light    switch    (1)    from housing  and  remove  spacer  washers  (2).    Be sure  to  note  the  amount  of  spacers  re-moved. Remove  the  plunger  (3)  from  inside  housing  by using a magnet. (2)   Cut   the   lockwires   (4)   from   the   shift   forks   set screws  (5)  and  remove  the  set  screws  (5)  from each shift fork (6),  (7),  and (8). (3)  Remove    each    detent    set    screw    (9)    from housing.  Scrap set screws and replace them at reassembly. Remove each detent spring(10)  and  by  using  a  magnet,    remove each detent ball (11). (4) Remove   applicable   bolts   from   each   shift   shaft seal   carrier   (12)   and   remove   the   seal   carriers from housing. (5) Withdraw   each   shift   shaft   (1   3   and   1   4)   from housing.  As the shift shaft is with drawn from the housing,  remove each shift fork (6, 7 and 8) from the shafts. (6) Inspect  seal  (15)  on  each  seal  carrier.    Remove any discrepant seal and replace with new. (7) Remove the shift forks (6,  7,  and 8) from inside of   housing   and   label   them   according   to   their position  in  the  transfer  case.    Label-ing  will  aid reassembly. 6-96

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