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Assembly - TM-5-4210-229-14P_460
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Fourth clutch repair
TM5-4210-229-14&P 6-15. TRANSMISSION REPAIR (Continued). (h)   Hold   the   fourth   clutch   driving   hub   (200) firmly    against    the    snapring    and,    using forward  clutch  clearance  gauge  check  the clearance between the fourth clutch driving hub  (200)  and  the  internal-splined  clutch plate  (204).  The  prescribed  clearance  for the    forward    clutch    is    0.079-0.130    inch (2.01-3.30 mm). When clearance is achieved, the first step of clearance gauge will   fit   between   the   hub   and   plate;   the second step will not. (i)    If the clearance is excessive (second step of  gauge  fits),  replace  the  thinner  clutch plates  with  new  plates.  If  the  clearance  is still    excessive    after    all    ten    plates    and fourth  clutch  drive  hub  (200)  have  been replaced, a thicker piston (209) is required. (j)    If the clearance is insufficient (first step of gauge will not fit), a thinner piston (209) is required. (k)   Remove the snapring (199) that retains the fourth clutch driving hub (200) and remove the  hub  (200).  Remove  the  forward  clutch plates (204 and 205). CAUTION If   either   piston   sealring   (210   or   211)   is installed  incorrectly,  the  forward  clutch  will not operate properly. (I)    Lubricate   and   install   the   piston   sealrings (210   and   211)   into   their   grooves   in   the housing  hub  (201)  and  piston  (209).  Make sure  the  sealring  lips  face  toward  the  oil pressure   side   of   the   piston.   Install   the piston (209) into the housing. (m)     Place     the     clutch     housing     and     shaft assembly,    and    assembled    piston    on    a press  bed.  Install  the  piston  return  spring (208) and spring retainer (206) and position the    snapring    (207)    on    the    hub.    Using compressor tool, depress the spring retainer    (206)    sufficiently    to    install    the snapring    (207)    into    its    groove    in    the housing hub. 6-68

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