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REPAIR - TM-5-4210-229-14P_386
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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POWER STEERING PUMP REPAIR
TM 5-4210-229-14&P 5-23.   POWER STEERING GEAR REPAIR (Continued). i. Place the trunnion cover (8) on work bench to install the new seal package. j. Install teflon backup washer (11). k. Install two piece seal (10) so that words OIL SIDE are visible after seal is in place. l. Lubricate the new trunnion cover seal ring (12) with grease (Appendix D, Item 22) and install it into the cover groove. m.   Cover the serrations of the sector shaft (2) with tape to avoid damaging the seals during reassembly. NOTE Use only one layer of tape. n. Install the trunnion cover (8) and four bolts (9). Torque bolts (9) to 15-22 ft-lb (20-30 N.m) dry using 1/2 inch socket. o. Pack high temperature grease (Appendix D, Item 22) around seal area of sector shaft (2). p. Install seal (7) using seal driver. q. Apply generous amount of grease (Appendix D, Item 22) to protector boot (5) in the area inside of the smaller diameter ring. r. Assemble protector boot onto shaft (2) and trunnion cover (8) locating the grease fitting hole toward the input shaft end of the gear assembly. s. Insert grease fitting (6) into protector boot (5). t. Remove tape from sector shaft serrations. u. Reconnect the pitman arm (1) making sure alignment marks are in proper positions. v. Install bolt (4) and nut (3) using a 3/4-16 grade 8 bolt.  Torque to 380-420 ft-lb (515-569 N.m) dry. w.    Fill the steering system reservoir with power steering fluid (Appendix D, Item 19). x. Crank the engine for 10 seconds without allow- ing it to start.  Check and refill the reservoir. Repeat at least 3 times, each time checking and refilling the reservoir. y. Start the engine and let it idle for 2 minutes. Shut the engine off and check the fluid level in the reservoir. z. Start the engine again.  Steer the vehicle from full left to full right, turning several times.  Add fluid as necessary to the fill line on the dip- stick. 5-56

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