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ASSEMBLY - TM-5-4210-229-14P_387
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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ASSEMBLY - TM-5-4210-229-14P_389
TM 5-4210-229-14&P 5-24.   POWER STEERING PUMP REPAIR. This task covers: a.   Disassembly b.   Repair c.   Assembly INITIAL SET-UP Tools General Mechanics Tool Kit Materials/Parts Suction Pump Filter/Gasket Service Kit (ERS 28001) Reservoir Service Kit (ERS 27839) Power Steering Fluid (Appendix D, Item 19) a. Remove filler cap assembly (1). b. Remove wing nut (2), washer (3), stud gasket (4), cover (5) and gasket (6). c. Remove fluid from reservoir with a suction pump. d. Remove spring (7), filter cap (8), filter (9) and filter O-ring (10). e. Remove stud (11).  Remove reservoir stud (12) using a 1-1/4 inch hex socket wrench. f. Remove two bolts (13) and lockwashers (14) using a 5/16 inch hex socket wrench. g. Remove the reservoir (15), reinforcement plate (16) and lift the four gaskets (17) from the grooves on the pump body. REPAIR a. Discard stud gasket (4), filter cap (8), filter O- ring (10), filter (9) and four gaskets (17). b. Replace all other components which are dam- aged or defective. ASSEMBLY a. Install filter O-ring (10) on reservoir stud (11). b. Insert four gaskets (16) in grooves on the pump body (17). c. Align four holes in pump body (17), reservoir (14) and reinforcement plate (15) and secure with two lockwashers (13) and bolts (12).  Torque to 5-10 ft-lb (7-14 N.m). 5-57

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