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AIR DRYER REPAIR
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TM-5-4210-229-14P Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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ASSEMBLY - TM-5-4210-229-14P_383
TM 5-4210-229-14&P 5-21.  AIR DRYER REPAIR (Continued). j. Clean and dry entire check valve area and top nut (18). Use   care   in   removing   top   cap   bolts   (21)   to pre-vent bodily injury because the cap is spring loaded. k. Remove eight cap screws (21A) holding top cap (22) to body (14) and remove spring (23). Cleaning  solvent  (Appendix  D,  Item  54)  is  both toxic and flammable.  Keep off skin.  Use only in a    well-ventilated    area    and    avoid    prolonged breathing   of   vapors.      Keep   away   from   open flames. Do not mar or scratch gasket surfaces. l. Remove all traces of gasket material from top cap and body gasket surfaces.  Discard gasket (24).  Wash top cap in cleaning solvent (Appen- dix D, Item 54). m.   Remove complete filter assembly (25). n. Remove rubber packing ring (26). o. Remove stainless steel filter (27), filter cup (28), strainer (29) and V-spring (30). p. Remove thermostat (3 1) by removing two screws. q. Remove heater by loosening set screw. REPAIR Repair consists of replacing damaged or defec- tive components. NOTE Replace all gaskets and O-rings. ASSEMBLY a. Install new thermostat (31) by inserting it into the hole from which old thermostat was re- moved and attach by means of the two screws provided. b. Install new heater (32) by inserting it into hole from which old heater was removed and re- tighten set screw. c. Install new U-cup (4) in groove of unloader pis- ton (3).  Lips of U-cup (4) should face away from spring seat. d. Apply a light film of lubricant (Appendix D, Item 37) to O-ring (2) and position on unloader nut (1). e. Position the two copper gaskets (11) together and lightly coat exposed surfaces with lubricant (Appendix D, Item 37).  Then position lubri- cated gaskets on shoulder of ring seat (9).  Gas- kets should be on face opposite the spring (8). f. Place gaskets (11) followed by seat ring as- sembly into bottom cap (13). 5-51

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