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Installation  Flywheel,  Lockup  Clutch  And  Torque Converter Turbine
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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REMOVAL - TM-5-4210-220-34_378
TM 5-4210-220-34 3-8. ENGINE. 3-8.1 Engine. This task covers a.  Removal b.  Installation TOOLS   (see TM 5-4210-220-12) Shop Equipment, Automotive Starter Removed (see TM 5-4210-220-12) Maintenance and Repair, Transmission Removed (see TM 5-4210-220-12) NSN 4910-00-754-0705 Engine Crankcase Drained 10, Appendix D Engine Brackets (see TM 5-4210-220-12) Exhaust System Removed (see TM 5-4210-220-12) EQUIPMENT CONDITION Fan Assembly Removed (see TM 5-4210-220-12) Water Tank Drained (see TM 5-4210-220-12) Radiator Removed (see TM 5-4210-220-12) Main Engine Shutdown Engine Electrical Wiring Harness Disconnected (see TM 5-4210-220-12) (see TM 5-4210-220-12) APU Shutdown (see TM 5-4210-220-12) Alternator Removed (see TM 5-4210-220-12) Batteries Disconnected Power Steering Hoses Removed (see TM 5-4210-220-12) (see TM 5-4210-220-12) Auxiliary Firefighting Equipment Removed Power Steering Pump Removed All Air Tanks Drained (see TM 5-4210-220-12) Wheels Blocked Power Steering Filter/Res Removed Jump Seats Removed (see TM 5-4210-220-12) (see TM 5-4210-220-12) Fuel Lines to Engine Removed Pump Body Panel Door Removed (see TM 5-4210-220-12) (see TM 5-4210-220-12) Water/Fuel Separator Removed Heat Shields Removed (see TM 5-4210-220-12) (see TM 5-4210-220-12) Fuel Filter Removed (see TM 5-4210-220-12) Drive Shafts Removed Turbocharger Removed (see para.  3-8.2) (see TM 5-4210-220-12) Engine Air Cleaner Removed MATERIALS/PARTS (see TM 5-4210-220-12) 2, Appendix B Antifreeze Engine Coolant Drained 9, Appendix B Dexron (see TM 5-4210-220-12) 14, Appendix B Gasket Eliminator Engine Canopy Removed 16, Appendix B Grease (see TM 5-4210-220-12) 17, Appendix E, Engine Oil Transmission  Cooling  and  Filter  Hoses 20, Appendix B Penetrating Oil Removed 22, Appendix B Pipe Sealant Transmission Filter Removed 29, Appendix B Threadlock Liquid (see TM 5-4210-220-12) WCM-1 Engine PTO Drive Shaft and PTO Gearbox Removed 310591 Locknut (see TM 5-4210-220-12) Air Compressor Removed PERSONNEL REQUIRED - 3 WARNING Injury to personnel or damage to equipment could occur from improper hoisting.  Hoist the load slowly to avoid tearing out lifting eye assemblies, slipping slings or load shift.  Do not jerk the load or swing It from side-to-side when hoisting.  This places additional stress on hoisting components which can cause failure and loss of load.  Be sure hoisting equipment is on solid footing and is suitable for the size of the  load. Watch boom angle and overhead clearance when hoisting. 3-86

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