Quantcast Installation  Flywheel,  Lockup  Clutch  And  Torque Converter Turbine

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Page Title: Installation Flywheel, Lockup Clutch And Torque Converter Turbine
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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TM 5-4210-220-34 3-7. TRANSMISSION - Continued au. Installation  Flywheel,  Lockup  Clutch  And  Torque Converter Turbine (1) Position transmission horizontally. (2) Place  the  flywheel  assembly  on  a  work table,  ring  gear  side  down.    Install  two 3/8  24  x  2  in.  guide  screws  J24315-2 into  the  flywheel   mounting   holes.      Be sure   the   seal   ring   on   the   end   of   the input shaft is in place. (3) Carefully   lift   the   flywheel   to   a   vertical position and attach lifting bracket J24366     opposite     one     guide     screw. Retain the bracket with 1/2 20 bolts. (4) Attach a hoist to the lifting bracket.  Aline the flywheel assembly with the transmission. (5) Push   flywheel   assembly   straight   onto the  transmission,  alining  guide  screws J24315-2    with    one    bolt    hole    in    the converter pump. Engage turbine splines   with   the   forward   clutch   shaft splines. (6) Using  the  access  hole  at  the  top  of  the converter housing install one 3/8 24 X 1 1/4   in.   bolt   and   one   3/8   flat   washer through  the  converter  housing  into  the flywheel assembly. (7) Release the hoist and remove the lifting bracket. (8) Install   the   remaining   29   bolts   and   flat washers.  Prior to installing the last two bolts and washers, remove guide screws J24315-2. (9) Tighten the bolts to 49 ft lb (66 Nm). av. Installation Of External Components To Transmission Prior To Installation Into Unit (1) Install the modulator valve retainer and secure it with one 5/16 18 X 3/4 in. bolt.  Do not tighten the bolt at this time.  Modulator actuator will be installed when the transmission goes into the vehicle. (2) Attach hoist to the holding fixture that is secured to the transmission.  Remove all fasteners that retain the holding fixture and the transmission to the overhaul stand.  Remove transmission and fixture from the overhaul stand. (3) Place transmission on transmission jack. (4) Remove four bolts and units that retain the holding fixture to transmission Remove fixture and install any remaining bolts on transmission. 3-83

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