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Removal Of Rear Cover, Low Planetary And Clutch, First Clutch And Ring Gear (cont) - TM-5-4210-220-34_365
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TM-5-4210-220-34 Truck Firefiighting 1000 GPM Multipurpose Model 2500L Manual
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Installation of Rear Cover (cont) - TM-5-4210-220-34_367
TM 5-4210-220-34 3-7. TRANSMISSION-Continued (24) Install rear bearing race (8), flat side first, onto the rear of ring gear and hub assembly (9).  Coat needle roller bearing (7) and front race, with petroleum jelly (item 21, Appendix B) and install them onto rear race (8). (25) Install the low planetary carrier assembly (6) into the adapter housing (14). (26) Beginning  with  an  external-tanged  plate,  alternately  install  seven  external-tanged  (11)  and  six  internal- splined (12) low clutch plates. (27) Install ball bearing (2) onto low planetary ring gear rear hub (1). (28) Install a bearing race (4), lip first, and a needle bearing (5) onto the rear inner diameter of the low carrier assembly (6).  Install the rear race (3) on the front hub of the low ring gear (1).  Retain the bearing and two races with petroleum jelly (item 21, Appendix B). (29) Install the low ring gear by carefully engaging the teeth of the gear with those of the four planetary pinions. aj. Installation of Rear Cover (1) Install    a    lifting    sling    into    the    lifting bracket of output shaft. (2) Install   the   rear   cover   gasket   onto   the rear   cover.   Be   sure   the   holes   in   the gasket  aline  with  those  in  the   adapter housing.    Retain  the  gasket  on  the  rear cover    with    petroleum    jelly    (item    21 Appendix B). (3) Attach    a    hoist    to    the    lifting    bracket. Install  the  rear  cover  onto  the  adapter housing.  Since the two dowel pins in the cover are of different size, installation  is simplified. (4) Install twenty-one ½ -13 X 5 ¾ in. bolts and  three  1/2/13  X  7  ¼    in.  bolts,  and lockwashers,  to   retain   the   rear   cover. Tighten  the  bolts  to  67-80  ft  lb  (91-108 Nm). (5) Invert transmission front upward. ak.    Installation   Of   Gear   Unit,   Second   Clutch And Center Support (1) Remove the selective snap ring (3) that retains the center support (2).  Remove the anchor bolt (1) that retains the center support to the transmission housing. 3-74

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