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Page Title: Assembly (cont)
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TM 5-4210-233-14&P-1 5-39.  STEERING GEAR-Continued NOTE You will have 41 or 42 rolls to assemble into the side cover bearing; 41 rolls - BR-970; 42 rolls - BR-970-1. Do not mix these rolls for the side cover with the rolls for the trunnion cover side of the gear housing. (32) If the side cover does not have a caged bearing assembly, assemble 41 or 42 rolls into the side cover bearing race. Grease must retain rolls. CAUTION Doing  steps  (33,  34,  and  35)  with  a  sector  shaft  that  does  not pass the "thumb nail test," and a replacement seal (20) that does not  have  the  Teflon  washer  (21)  integral  to  it  can  result  in  the seal  being  destroyed  when  assembling  sector  shaft  into  side cover. NOTE If the service replacement Teflon backup washer (21) is not an integral part of the service replacement seal (20), ex- amine the lead in chamfer or radius on the side cover (short) end of sector shaft (2) bearing diameter. If rough edges can be felt by drawing a thumb nail across the lead in chamfer or radius on the end of sector shaft, go to step (36). CAUTION •   Be sure that a separate Teflon washer (21) is not used with a two piece seal (20/21) that has the Teflon washer integral to it. •  The  words  "oil  side"  must  be  visible  on  the  seal  after  it  is  in place.  If  not,  the  seal  will  not  function,  and  a  loss  of  power steering assist may occur. (33) Assemble the steel back up washer (22) into side cover (15). Assemble a new Teflon washer (21) then a new two piece seal (20), or a new two piece seal that has the integral Teflon washer (20/21) into the side cover, such that the words "Oilside” are visible after the seal is assembled. (34) Assemble retaining ring (19) into the ring groove in the side cover. CAUTION Be sure that one or more bearing rolls do not become dislodged during assembly of sector shaft into side cover. (35) Apply a generous amount of clean high temperature grease (Item 15, Appendix E) to the short bearing area of the sector shaft (2), and insert the sector shaft into the side cover (15). Screw the adjusting screw into the side cover until it reaches solid height. Then, back out the adjusting screw one turn, so that the side cover rotates freely on the sector shaft. 5-232

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