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• OPERATOR'S, UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE MANUAL FIREFIGHTING TRUCK 100 FT AERIAL LADDER 1000 GPM
• WARNING
• WARNING-continued
• TABLE OF CONTENTS-continued
• TABLE OF CONTENTS-continued
• HOW TO USE THIS MANUAL
• Figure 1-1. Firefighting Truck, 100 Ft Aerial Ladder, 1000 GPM, NSN 4210-01-290-8755
• CHAPTER 1. INTRODUCTION
• REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR'S)
• SECTION II. EQUIPMENT DESCRIPTION
• LOCATION AND DESCRIPTION OF MAJOR COMPONENTS
• Figure 1-2. Cab, Body and Aerial Components
• Figure 1-3. Lights and Safety Equipment
• Fuel, Air Intake, and Exhaust Systems
• Electrical System
• Air System
• Figure 1-6. Auxiliary Power Unit (APU)
• EQUIPMENT DATA
• EQUIPMENT DATA-continued
• EQUIPMENT DATA-continued
• EQUIPMENT DATA-continued
• SECTION III. TECHNICAL PRINCIPLES OF OPERATION
• Figure 1-8. Engine - Left Side View
• ENGINE THROTTLE CONTROL
• BRAKE SYSTEM
• FIREFIGHTING SYSTEM
• AERIAL LADDER/WATER TOWER
• Figure 1-10. 110-Volt AC Load Center
• CHAPTER 2. OPERATING INSTRUCTIONS
• SECTION 1. DESCRIPTION AND USE OF OPERATOR'S CONTROLS AND INDICATORS
• CAB INTERIOR CONTROLS AND INDICATORS
• CAB INTERIOR CONTROLS AND INDICATORS-continued
• CAB INTERIOR CONTROLS AND INDICATORS-continued
• CAB INTERIOR CONTROLS AND INDICATORS-continued
• CAB INTERIOR CONTROLS AND INDICATORS-continued
• CAB INTERIOR CONTROLS AND INDICATORS-continued
• CAB INTERIOR CONTROLS AND INDICATORS-continued
• CAB INTERIOR CONTROLS AND INDICATORS-continued
• CAB INTERIOR CONTROLS AND INDICATORS-continued
• DRIVER SIDE PUMP CONTROL PANEL
• DRIVER SIDE PUMP CONTROL PANEL-continued
• DRIVER SIDE PUMP CONTROL PANEL-continued
• DRIVER SIDE PUMP CONTROL PANEL-continued
• DRIVER SIDE PUMP CONTROL PANEL-continued
• DRIVER SIDE PUMP CONTROL PANEL-continued
• DRIVER SIDE PUMP CONTROL PANEL-continued
• PASSENGER SIDE PUMP CONTROL PANEL
• OUTRIGGER CONTROLS AND INDICATORS
• OUTRIGGER CONTROLS AND INDICATORS-continued
• OUTRIGGER CONTROLS AND INDICATORS-continued
• AERIAL LADDER/WATER TOWER CONTROLS AND INDICATORS
• AERIAL LADDER/WATER TOWER CONTROLS AND INDICATORS-continued
• AERIAL LADDER/WATER TOWER CONTROLS AND INDICATORS-continued
• LADDERTIP CONTROLS AND INDICATORS
• SECTION II. OPERATOR'S PREVENTIVE MAINTENANCE CHECKS AND SERVICES
• OPERATOR PMCS PROCEDURES-continued
• Table 2-1. Operator PMCS Procedures
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• Table 2-1. Operator PMCS Procedures-continued
• SECTION III. OPERATION UNDER USUAL CONDITIONS
• OPERATING PROCEDURES-continued
• FIREFIGHTING OPERATIONS
• FIREFIGHTING OPERATIONS-continued
• Pumping from Draft
• Pumping from Water Tank
• Operating Foam System
• AERIAL LADDER SET-UP
• Locating the Truck
• Engaging PTO
• Setting Outriggers-continued
• Positioning Ladder
• Operating Aerial Discharge
• Bedding the Ladder
• EMERGENCY AERIAL PROCEDURES
• Using Emergency Hydraulic Pump
• Rotating Ladder Turntable
• OPERATING THE AUXILIARY POWER UNIT (APU)
• AFTER MISSION PROCEDURES
• Filling the Foam Tank
• OPERATING INSTRUCTIONS ON DECALS AND INSTRUCTION PLATES
• OPERATING INSTRUCTIONS ON DECALS AND INSTRUCTION PLATES-continued
• OPERATING INSTRUCTIONS ON DECALS AND INSTRUCTION PLATES-continued
• OPERATING INSTRUCTIONS ON DECALS AND INSTRUCTION PLATES-continued
• OPERATING INSTRUCTIONS ON DECALS AND INSTRUCTION PLATES-continued
• SECTION IV. OPERATION UNDER UNUSUAL CONDITIONS
• OPERATION IN MUDDY AND SWAMPY AREAS
• CHAPTER 3. OPERATOR MAINTENANCE INSTRUCTIONS
• SECTION 1. LUBRICATION INSTRUCTIONS
• Table 3-1. Lubrication Chart - Truck-continued
• Table 3-1. Lubrication Chart - Truck-continued
• Table 3-1. Lubrication Chart - Truck-continued
• Table 3-2. Lubrication Chart - Aerial
• Table 3-2. Lubrication Chart - Aerial-continued
• Table 3-2. Lubrication Chart - Aerial-continued
• Table 3-2. Lubrication Chart - Aerial-continued
• SECTION II. OPERATOR TROUBLESHOOTING PROCEDURES
• SYMPTOM INDEX -continued
• Table 3-3. Operator Troubleshooting
• Table 3-3. Operator Troubleshooting-continued
• Table 3-3. Operator Troubleshooting-continued
• Table 3-3. Operator Troubleshooting-continued
• Table 3-3. Operator Troubleshooting-continued
• Table 3-3. Operator Troubleshooting-continued
• Table 3-3. Operator Troubleshooting-continued
• Table 3-3. Operator Troubleshooting-continued
• Table 3-3. Operator Troubleshooting-continued
• Table 3-3. Operator Troubleshooting-continued
• SECTION III. OPERATOR MAINTENANCE PROCEDURES
• WINDSHIELD WIPER BLADES
• BATTERIES
• RADIATOR/COOLING SYSTEM
• RADIATOR/COOLING SYSTEM-continued
• TIRES AND RIMS
• POWER STEERING RESERVOIR
• APU AIR CLEANER
• CHAPTER 4. UNIT MAINTENANCE
• Contents-continued
• Contents-continued
• Contents-continued
• SECTION I. REPAIR PARTS, SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT
• INTRODUCTION-continued
• Engine
• Electrical System
• Structural Firefighting Test
• SECTION III. UNIT PMCS
• Table 4-1. Unit PMCS-continued
• Table 4-1. Unit PMCS-continued
• Table 4-1. Unit PMCS-continued
• Table 4-1. Unit PMCS-continued
• Table 4-1. Unit PMCS-continued
• Table 4-1. Unit PMCS-continued
• Table 4-1. Unit PMCS-continued
• Section IV. UNIT TROUBLESHOOTING PROCEDURES
• SYMPTOM-continued
• SYMPTOM-continued
• SYMPTOM-continued
• SYMPTOM-continued
• SYMPTOM-continued
• SYMPTOM-continued
• SYMPTOM-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• Table 4-2. Unit Troubleshooting-continued
• SECTION V. UNIT MAINTENANCE PROCEDURES
• GENERAL MAINTENANCE PROCEDURES-continued
• Mineral Spirits
• Solvent Spray Gun
• General Inspection Instructions
• Metal Parts
• Fluorescent Penetrant Inspection
• General Repair/Assembly Instructions
• Hydraulic Hoses Tubes and Fittings
• Hose Assembly Replacement
• Teflon Hose - Medium Pressure (with Vacuum Service)
• Locating Air Leaks in Water/Foam Piping
• Bearing Installation
• Electrical Components
• HARD SUCTION HOSES
• SOFT SUCTION HOSES
• PUMP PANEL LIGHTS
• Installation
• COMPARTMENT LIGHTS
• Cleaning and Inspection
• STEP LIGHTS
• CROSSLAY HOSE BIN DIVIDERS
• CROSSLAY HOSE BIN ROLLERS
• GAUGES-CROSSLAY, DISCHARGE, PUMP PRESSURE AND VACUUM
• GAUGES-ENGINE STATUS
• Removal of FUEL and VOLTS gauges
• nstallation of WATER TEMP, OIL TEMP and OIL PRESS gauges
• WATER TANK LEVEL GAUGE
• Cleaning and Inspection
• TACHOMETER
• Follow-on Maintenance
• PUMP PANEL INDICATOR LIGHTS
• Assembly
• PUMP PANEL TOGGLE SWITCHES
• ENGINE COOLER VALVE
• PRIMER CABLE
• STREET SIDE OPERATOR'S PANEL
• Removal-continued
• Removal-continued
• Removal-continued
• Removal-continued
• Removal-continued
• Installation
• Follow-on Maintenance
• CURB SIDE OPERATOR'S PANEL
• Installation
• THROTTLE CONTROL
• GAUGE PANEL ENCLOSURE
• RUNNING BOARDS
• PULL-OUT TREAD PLATE
• FOAM METERING VALVE (PROPORTIONER)
• Installation
• METERING VALVE DRAIN
• Installation
• EDUCTOR
• Follow-on Maintenance
• OPERATING RODS
• RELIEF VALVE
• RELIEF VALVE PILOT ASSEMBLY
• Follow-on Maintenance
• Y-STRAINER AND 1-1/2" CHECK VALVE
• Disassembly
• Y-STRAINER DRAIN VALVE
• Installation
• #1, #2 AND AERIAL DISCHARGE DRAIN VALVES
• Installation
• FLUSH VALVE
• Disassembly
• Cleaning and Inspection
• Installation
• FOAM VALVE
• Disassembly
• Cleaning and Inspection
• Installation
• WATER VALVE
• Disassembly
• Cleaning and Inspection
• Installation
• #1 CROSSLAY VALVE
• Disassembly
• Cleaning and Inspection
• Assembly
• Installation
• #2 CROSSLAY VALVE
• Disassembly
• Cleaning and Inspection
• Assembly
• Installation
• #1, #2, #3 AND #4 DISCHARGE VALVES
• Disassembly
• Cleaning and Inspection
• Assembly
• TANK FILL AND RECIRCULATING VALVE
• Disassembly
• Cleaning and Inspection
• Installation
• AERIAL DISCHARGE VALVE
• Disassembly
• Assembly
• Installation
• TANK DRAIN VALVE
• Disassembly
• Cleaning and Inspection
• Installation
• TANK DISCHARGE VALVE
• Disassembly
• Cleaning and Inspection
• Installation
• PUMP DRAIN VALVE
• Assembly
• FRONT SUCTION VALVE
• Disassembly - Gear Box
• Cleaning and Inspection - Gear Box
• Disassembly - Valve
• Assembly-Valve
• DRIVER' SIDE AUXILIARY SUCTION VALVE
• Disassembly
• Cleaning and Inspection-continued
• Assembly
• #3 and #4 DISCHARGE DRAIN VALVES
• Installation
• SUCTION DRAIN VALVES
• Assembly
• FOAM TANK DRAIN VALVE
• Disassembly
• Cleaning and Inspection
• Installation
• DISCHARGE CONNECTIONS/CHROME ADAPTERS
• PRIMING PUMP
• Disassembly
• Assembly
• PRIMING PUMP MOTOR
• PRIMING PUMP TUBING
• PRIMING PUMP OIL TANK
• REAR STROBE LIGHT
• REAR STROBE LIGHT POWER SUPPLY
• HOSE BED FLOODLIGHT
• Cleaning and Inspection
• BACK-UP LIGHTS
• Assembly
• STOP, TURN AND TAIL LIGHTS
• Assembly
• REAR SCENE LIGHT
• Installation
• REAR SCENE LIGHT
• WARNING BUZZER PUSH BUTTONS
• CLEARANCE MARKER LIGHTS
• Assembly
• HANDRAILS
• UPPER AND LOWER COMPARTMENT DOORS
• Installation of Door (Inside Handle)
• Removal of Door (Outside Handle)
• Removal of Outside Handle/Lock
• Installation of Outside Handle/Lock
• COMPARTMENT DOOR HOLD-OPEN SPRINGS
• REAR ROLL-UP DOOR
• Latch Replacement
• AIR BOTTLE RACK AND SLIDE TRAY
• WATER TANK LEVEL SENDING UNIT
• CAB ROOF PANEL
• CAB DOORS
• CAB DOORS-continued
• Cleaning and Inspection
• Installation
• DOOR GLASS
• WINDSHIELD
• MIRRORS
• Installation
• HEADLIGHTS
• DIRECTIONAL MARKER LIGHTS
• Assembly
• WARNING LIGHTS
• Cleaning and Inspection
• CAB SPOTLIGHTS
• Cleaning and Inspection
• Follow-on Maintenance
• ROOF BEACON LIGHT
• Cleaning and Inspection
• SIREN AND PA SYSTEM
• Installation
• AIR HORNS
• CAB SUNROOFS
• CAB ROOF VENT FAN
• LADDER LOCK LIGHT
• Follow-on Maintenance
• MECHANICAL SIREN
• CAB EXTERIOR TRIM
• CAB INSTRUMENT PANEL GAUGES
• CAB INSTRUMENT PANEL SWITCHES
• Installation
• CAB INSTRUMENT PANEL INDICATOR LIGHTS
• WARNING BUZZER
• CAB DOME LIGHTS
• Removal/Disassembly-continued
• Cleaning and Inspection
• DASHBOARD COMPARTMENT DOORS
• CIRCUIT BREAKERS
• TRANSMISSION SHIFT CONTROL
• Removal, Transmission Control Cable
• Installation, Transmission Shift Control
• BATTERY SELECTOR SWITCH
• HEATER CONTROL HEAD ASSEMBLY
• Installation
• HEATER VALVE
• Installation
• HEATER/DEFROSTER
• Installation
• DRIVER' SEAT
• PASSENGER AND STATIONARY JUMP SEATS
• FOLD-DOWN JUMP SEAT
• SEAT BELTS
• Installation
• WINDSHIELD WIPER PUMP
• WINDSHEILD WASHER RESERVOR
• WINDSHEILD WIPER MOTOR
• WINDSHIELD WIPER ARMS
• BATTERY ISOLATOR
• Removal-continued
• BATTERIES
• TYPICAL OPEN CIRCUIT VOLTAGE AND SPECIFIC GRAVITY VALUES
• Removal
• Installation
• BATTERY BOX ASSEMBLY
• Cleaning and Inspection
• BATTERY CHARGE RECEPTACLE
• 110 VAC, 60 HZ RECEPTACLES
• AERIAL CIRCUIT ON/OFF SWITCH
• 110 VAC, 60 HZ RECEPTACLES
• Installation
• 12 VDC/110 VAC RELAYS
• 12 VDC IN-LINE FUSE
• CURRENT TRANSFORMER
• Installation
• AC AMMETERS AND VOLTMETERS
• Installation
• PORTABLE WORK LIGHTS (110 VAC)
• Cleaning and Inspection
• ENGINE ENCLOSURE INSULATION
• ENGINE ENCLOSURE LATCHES
• ENGINE ENCLOSURE PANELS AND HINGES
• ENGINE AIR CLEANER ASSEMBLY
• ENGINE ASSEMBLY
• Follow-on Maintenance
• FUEL FILTERS
• Installation
• FAN BELT
• FAN
• ALTERNATOR
• Installation
• ENGINE STARTING AID
• ALTERNATOR BELT
• Removal
• THERMOSTATS
• Test
• Installation
• THERMOSTAT HOUSINGS
• Installation
• ENGINE SENDING UNITS
• Water Temperature Sending Unit
• Hour Meter Sending Unit
• ENGINE OIL DIPSTICK ASSEMBLYIFILLER TUBE
• Installation
• ROCKER ARM COVERS
• Installation
• RADIATOR HOSES AND PIPING
• Follow-on Maintenance
• TRANSMISSION
• Follow-on Maintenance
• TIRES AND RIMS
• Follow-on Maintenance
• FRONT WHEEL HUBS, BEARINGS AND SEALS
• PARKING BRAKE CONTROL VALVES
• PARKING BRAKE CONTROL VALVES-continued
• Follow-on Maintenance
• SLACK ADJUSTER
• AIR LINES AND PIPING
• AIR LINES AND PIPING-continued
• IN-LINE SINGLE CHECK VALVES
• DOUBLE CHECK VALVES
• QUICK RELEASE VALVES (QR-1)
• BRAKE PEDAL VALVE
• Installation
• SAFETY VALVE
• PRESSURE PROTECTION VALVES
• R-12 RELAY VALVES
• D2 GOVERNOR
• SR-1 SPRING BRAKE VALVE
• AIR TANKS
• Installation
• STEERING WHEEL
• STEERING COLUMN
• STEERING SHAFT
• POWER STEERING GEAR
• Installation
• POWER STEERING RESERVOIR
• Installation
• U-BOLTS
• SHOCK ABSORBERS
• REAR AXLE ASSEMBLIES
• EXHAUST PIPE CLAMPS AND HANGERS
• EXHAUST PIPE CLAMPS AND HANGERS-continued
• Replacement of clamp "B"
• Cleaning and Inspection
• FUEL LINES AND PIPING
• Follow-on Maintenance
• FUEL TANK SENDING UNITS
• FUEL TANK AND MOUNTING BRACKETS
• Installation
• FRONT BUMPER
• Installation
• TOW HOOKS
• WHEEL CHOCK BRACKETS
• LADDER TREADS
• SAFETY RAILINGS
• Installation
• OUTRIGGER WARNING LIGHTS
• Installation/Assembly Inside Light
• OUTRIGGER COMPARTMENT LIGHTS
• Installation
• AERIAL LADDER SPOT/FLOOD LIGHTS
• OUTRIGGER AND AERIAL CONTROL PANEL INDICATOR LIGHTS
• Installation
• OUTRIGGER AND AERIAL CONTROL PANEL TOGGLE SWITCHES
• LADDER LOAD GAUGE
• Follow-on Maintenance
• HYDRAULIC SYSTEM PRESSURE GAUGE (0-3000 PSI)
• WATER PRESSURE GAUGE (0-600 PSI)
• FLOW MINDER
• FLOW MINDER SENDING UNIT
• RUN/LOCK LEVER AND LINKAGE
• Removal - Run/Lock Lever
• RUN/LOCK SELECTOR VALVE
• Disassembly
• Assembly
• PRESSURE SENSOR GAUGE
• Installation
• TESTING HYDRAULIC SYSTEM
• HYDRAULIC TANK RETURN FILTER
• OUTRIGGER CONTROL VALVES
• PRESSURE RELIEF VALVE (PUMP DE-STROKE)
• Follow-on Maintenance
• PRESSURE REDUCING VALVE (OUTRIGGERS)
• DIVERTER VALVE
• Installation
• OUTRIGGER EXTEND/RETRACT CYLINDERS
• OUTRIGGER EXTEND/RETRACT CYLINDERS-continued
• OUTRIGGER JACK CYLINDERS AND CHECK VALVES
• Installation
• OUTRIGGER LIMIT SWITCHES
• Installation
• AERIAL LADDER ANGLE LIMIT SWITCH
• AERIAL LADDER INTERCOM
• Installation of Base Unit
• AIR OPERATED AERIAL DISCHARGE VALVE
• Cleaning and Inspection
• AERIAL DISCHARGE VALVE PNEUMATIC ACTUATOR
• Disassembly
• Cleaning and Inspection
• Assembly
• AERIAL LADDER WATER PIPE ASSEMBLY
• Removal-continued
• Cleaning and Inspection
• MONITOR AND NOZZLE
• Removal-continued
• Installation
• MONITOR AND NOZZLE CONTROLS
• COUNTERBALANCE VALVES
• Installation of Valve Block
• AERIAL LADDER TENSION CABLES
• Adjustment-continued
• AERIAL LADDER ELECTRICAL CABLES
• AUXILIARY POWER UNIT (APU)
• Installation
• Follow-on Maintenance
• APU BRUSHES
• Installation
• APU ANTI-FLICKER POINTS AND RESISTOR
• Removal
• APU PRIMARY FUEL FILTER
• APU SECONDARY FUEL FILTER
• APU OIL FILTER
• APU AIR CLEANER
• Installation
• APU GLOW PLUG AND AIR INTAKE HEATER
• APU EXHAUST SYSTEM
• Repair
• APU FUEL TRANSFER PUMP
• APU OIL PRESSURE SWITCH
• APU CRANKCASE BREATHER
• Follow-on Maintenance
• MITER BOX
• Disassembly
• Cleaning and Inspection
• Assembly
• Installation
• PREPARATION FOR STORAGE OR SHIPMENT
• CHAPTER 5. DIRECT SUPPORT MAINTENANCE
• Contents
• SECTION I. REPAIR PARTS, SPECIAL TOOLS, TEST MEASUREMENT AND DIAGNOSTIC EQUIPMENT (TMDE) AND SUPPORT EQUIPMENT
• Table 5-1. System Symptom Index
• Table 5-1. System Symptom Index-continued
• Table 5-2. Direct Support Troubleshooting
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• Table 5-2. Direct Support Troubleshooting-continued
• DRIVE SHAFTS, UNIVERSAL JOINTS AND YOKES
• Inspection of Drive Shafts
• Installation of Drive Shafts
• Removal of Universal Joints
• Cleaning and Inspection
• Installation of Universal Joints
• FOAM TANK ASSEMBLY
• FRONT SUCTION ASSEMBLY
• FRONT SUCTION ASSEMBLY-continued
• Installation
• WATER TANK ASSEMBLY
• WATER TANK ASSEMBLY-continued
• Installation
• ENGINE ASSEMBLY
• ENGINE ASSEMBLY-continued
• ENGINE ASSEMBLY-continued
• ENGINE ASSEMBLY-continued
• ENGINE ASSEMBLY-continued
• ENGINE ASSEMBLY-continued
• ENGINE ASSEMBLY-continued
• ENGINE ASSEMBLY-continued
• ENGINE ASSEMBLY-continued
• ENGINE ASSEMBLY-continued
• Installation
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Installation-continued
• Follow-on Maintenance
• STARTER MOTOR
• Installation
• STARTER SOLENOID
• Removal-continued
• Installation
• Follow-on Maintenance
• STARTER REPAIR AND TESTING
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Cleaning and Inspection
• Testing
• Assembly
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Follow-on Maintenance
• OIL COOLER
• Installation
• Follow-on Maintenance
• FUEL PUMP
• Disassembly
• Cleaning/Inspection
• Assembly
• Installation
• Follow-on Maintenance
• AIR COMPRESSOR
• ALTERNATOR
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Cleaning and Inspection
• Cleaning and Inspection-continued
• Assembly
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Follow-on Maintenance
• TACHOMETER DRIVE
• Installation
• AIR INLET ADAPTER
• Installation
• Follow-on-Maintenance
• BLOWER
• Removal-continued
• Removal-continued
• Removal-continued
• Installation
• Installation-continued
• Installation-continued
• Installation-continued
• Follow-on Maintenance
• BLOWER REPAIR
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Cleaning/Inspection
• Assembly
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Follow-on Maintenance
• TURBOCHARGER
• Removal-continued
• Removal-continued
• Disassembly
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Cleaning and Inspection
• Cleaning and Inspection-continued
• Cleaning and Inspection-continued
• Assembly
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Installation
• Installation-continued
• Installation-continued
• Follow-on Maintenance
• EXHAUST MANIFOLD
• Inspection
• WATER PUMP
• Inspection
• Disassembly
• Disassembly-continued
• Assembly
• Assembly-continued
• Assembly-continued
• Installation
• Follow-on Maintenance
• POWER STEERING PUMP
• Repair
• POWER STEERING PUMP-continued
• Pump Cartridge Repair
• Pump Cartridge Repair-continued
• Installation
• OIL PAN
• Cleaning
• DDEC ELECTRONIC CONTROL MODULE AND SENSORS
• Cleaning and inspection
• Installation
• DDEC Electronic Control Module
• Turbo Boost Air Pressure Sensor
• Synchronous Reference Sensor (SRS) And Timing Reference Sensor (TRS)
• Follow-on Maintenance
• TRANSMISSION GOVERNOR
• SPEEDOMETER CABLE ASSEMBLY
• RADIATOR
• Removal-continued
• Installation
• Follow-on Maintenance
• WHEEL LUGS
• HUBS, BEARINGS, AND SEALS
• Cleaning and Inspection
• Installation
• REAR BRAKE AIR CHAMBER
• Installation
• FRONT BRAKE AIR CHAMBER
• Installation
• BRAKE SHOES
• Removal-continued
• Installation
• Follow-on Maintenance
• BRAKE DRUMS
• AIR DRYER
• AIR DRYER-continued
• Disassembly
• Cleaning and Inspection
• AIR DRYER-continued
• Assembly
• Installation
• Follow-on Maintenance
• STEERING GEAR
• STEERING GEAR-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Cleaning and Inspection
• Cleaning and Inspection-continued
• Assembly
• STEERING GEAR-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Adjustment
• FRONT STEERING AXLE
• Removal/Disassembly-continued
• Removal/Disassembly-continued
• Cleaning and Inspection
• Installation/Assembly
• Installation/Assembly-continued
• Installation/Assembly-continued
• Installation/Assembly-continued
• Installation/Assembly-continued
• Installation/Assembly-continued
• Follow-on Maintenance
• LEAF SPRINGS
• Removal-continued
• Removal-continued
• Removal-continued
• LEAF SPRINGS-continued
• Installation
• LEAF SPRINGS-continued
• Follow-on Maintenance
• REAR TANDUM AXLE AND DIFFERENTIAL
• Removal-continued
• Disassembly
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Cleaning and Inspection
• Assembly
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Installation
• Installation-continued
• Follow-on Maintenance
• FORWARD TANDEM AXLE AND DRIVE UNIT
• Disassembly
• FORWARD TANDEM AXLE AND DRIVE UNIT-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Disassembly-continued
• Cleaning and Inspection
• Assembly
• FORWARD TANDEM AXLE AND DRIVE UNIT-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Assembly-continued
• Installation
• Follow-on Maintenance
• EXHAUST PIPE AND EXHAUST OUTLET PIPE
• Installation
• MUFFLER
• SPARK ARRESTOR AND TAIL PIPE
• FRONT FRAME EXTENSION
• Installation
• HYDRAULIC OIL TANK
• Installation
• POWER TAKE-OFF UNIT
• HYDRAULIC SYSTEM COMPONENT TESTING
• Hoses
• Hydraulic System Purging
• HOIST CYLINDERS
• Installation
• HOIST MANIFOLD BLOCK
• PLANETARY SPEED REDUCER
• SWING BRAKE
• SWING CROSSOVER RELIEF MANIFOLD BLOCK
• LADDER CONTROL VALVE
• Follow-on Maintenance
• OUTRIGGER BEAMS
• Installation
• OUTRIGGER EXTEND/RETRACT CYLINDERS
• Cleaning and Inspection
• OUTRIGGER JACK CYLINDERS
• Cleaning and Inspection
• Assembly
• EMERGENCY HYDRAULIC PUMP AND MOTOR
• Installation
• MAIN HYDRAULIC PUMP
• Installation
• SWING MOTOR
• MONITOR AND NOZZLE
• MONITOR AND NOZZLE-continued
• Cleaning and Inspection
• Assembly
• Follow-on Maintenance
• FRONT EXTENSION/RETRACTION CYLINDER
• Installation
• REAR EXTENSION/RETRACTION CYLINDER
• Installation
• APU GENERATOR
• Cleaning
• Installation/Assembly
• Testing/Repair
• Testing/Repair-continued
• Adjustment
• APU FLYWHEEL
• APU GEAR COVER
• Installation
• Installation-continued
• Follow-on Maintenance
• APU GOVERNOR CUP
• Installation
• APU CAMSHAFT, GEAR AND BEARINGS
• Inspection
• Follow-on Maintenance
• APU CRANKSHAFT, BEARINGS AND SEALS
• Removal-continued
• Cleaning and Inspection
• Installation
• Follow-on Maintenance
• APU CYLINDER HEAD
• APU CYLINDER HEAD-continued
• Cleaning and Inspection/Repair
• Installation
• Follow-on Maintenance
• DECOMPRESSION RELEASE
• Adjustment
• APU PISTONS, RINGS AND CONNECTING RODS
• Inspection/Repair
• Installation
• Follow-on Maintenance
• APU FUEL TRANSFER PUMP
• Repair
• APU ENGINE OIL PUMP AND OIL BASE
• Disassembly
• Installation
• APU INJECTION NOZZLE
• Cleaning
• APU INJECTION PUMP
• Installation
• APU GOVERNOR
• Adjustment
• APU VALVES
• ALPHABETICAL SUBJECT INDEX
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• ALPHABETICAL SUBJECT INDEX-continued
• 070688
• DISTRIBUTION
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