|   |  | 
TRUCK SERVICE MANUAL 
TM 5-4210-230-14&P-1
STEERING GEAR
LOST MOTION AT STEERING WHEEL
1.    Loose    ball    socket    connections    or    other    linkage
connections.
2.    Loose 
steering 
gear 
adjustment 
Side 
cover
adjustment and/or worm adjustment.
3.    Steering wheel loose on shaft.
4.    Pitman arm loose on output shaft.
5.    Steering gear loose on frame.
6.    Loose   connections   between   steering   column   and
steering gear.
EXCESSIVE HEAT
1.  Restriction in pressure or supply line due to severe
bend,  kink,  or  clogging  by  dirt,  sludge,  or  other  impurities.
Should  be  accompanied  by  high  back  pressure.  2.
Undersize line, hose or fitting. 3.  Vehicle overloaded
causing   pump      relief   valve   to   operate   excessively
during  docking  or  other  maneuvers.  4.    Poppets  not
properly  adjusted  to  relieve  pressure  at  full  turn  in
each direction. 5.  Overheating can damage seals in
both pump  and steering gear.
6.    Overheating  may  be  evidenced  by  seals  becoming  hard,
discoloration   of   internal   parts   of   the   gear   and   an
offensive 
odor 
from 
the 
hydraulic 
fluid.
"TIPS" FOR MAINTENANCE OF STEERING GEAR SYSTEMS
1.      Always   check   for   wear   in   steering   linkage   and   other
system components first, before making adjustments
to steering gear assembly.
2.    Prevent  internal  bottoming  of  steering  gear  .    .    .
Carefully check axle stops.
3.    Make  periodic  checks  of  lube  level  for  steering  gear
and    components    to    prevent    malfunction    due    to
inadequate lubrication.
4.    Make routine and/or periodic checks for proper front
end alignment.
5.    Maintain correctly inflated tires.
6.    Always use a "puller," never use a torch or hammer
to remove steering arms.
7.    Always   carefully   examine   all   steering   parts   which
have  been  subject  to  "impact"  and  replace  any  that
are questionable.
8.    Investigate   immediately,   and   correct   cause   of   any
play,  rattle,  or  shimmy  in  any  part  of  the  linkage  or
steering mechanism.
9.    Remove cause of steering column misalignment, and
if necessary elongate support bracket holes at dash.
10.    Encourage  all  drivers  to  report  any  malfunction  or
accident    that    could    have    damaged    the    steering
mechanism.
II.    Do     not     attempt     to     weld     any     broken     steering
component.  (Replace only with original equipment.)
12.    Do  not  cold  straighten,  hot  straighten  or  bend  any
steering system part.
13.    Always  use  new  seals  and  "O"-rings  during  repairs
and overhauls.
14.    Replacement  of  single  bearing  assemblies,  or  balls,
if one or more make a "set" is not recommended.
15.    Excessive   heat  will   develop   if   any   power   steering
gear  is  held  in  an  extreme  right  or  left  turn  longer
than  a  few  seconds.    (Heat  developed  can  damage
seals and/or pump.)
16.    Prevent     dirt     or     foreign     particles     from     entering
hydraulic    steering    system's.        (Always    clean    off
around   filler   caps,   before   removing   to   check   oil
supply.)
17.    Use  care  to  prevent  even  minor  hydraulic  leaks  to
continue.
CTS-2717   Page 18
PRINTED IN UNITED STATES OF AMERICA
 
 |