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TRUCK SERVICE MANUAL
TM 5-4210-230-14&P-1
BODIES AND CABS
REMOVAL AND INSTALLATION
1.
Remove the two reservoir-to-cowl mounting bolts and
lift complete pump, motor and reservoir from cowl.
(Reservoir bottom bolt removal is not required.)
2.
Separate wiring connector for instrument panel switch-
to-motor wire and motor-to-ground wire from pump
motor.
3.
Disconnect pump-to-wiper nozzle hose from pump
outlet fitting.
4.
No further disassembly is required. Do not attempt to
remove pump motor from reservoir.
Installation of windshield washer is the reverse of
removal procedure. Test the operation of unit and check for
leaks after installing.
TROUBLE SHOOTING
IMPORTANT
Be sure an ample supply of IH No. 996726-R2 windshield washer solvent is maintained in reservoir to insure
satisfactory operation of windshield washer.
PROBLEM
PROBABLE CAUSE
SOLUTION
Pump will not operate.
1. No voltage to pump motor.
1. Check for open circuit or
blown fuse.
2. Defective switch.
2. Replace switch.
3. Defective motor.
3. Replace pump, motor and
reservoir assembly.
Pump operates but
1. Hoses loose, kinked or
1. Reinstall or replace hose.
pressure is weak.
damaged.
2. Nozzles plugged or dirt
2. Clean nozzles and service
in reservoir.
reservoir as required.
3. Defective motor or pump.
3. Replace pump, motor and
reservoir assembly.
Pump operates but no washer
1. No solution in reservoir.
1. Fill reservoir.
solution delivered.
2. Hoses loose, kinked or
2. Reinstall or replace hoses.
damaged.
3. Nozzles plugged or dirt
3. Clean nozzles or reservoir
in reservoir.
as required.
4. Solution frozen.
4. Thaw out system and re-
place washer solvent.
5. Defective pump.
5. Replace pump, motor and
reservoir assembly.
CTS-2732 Page 2
PRINTED IN UNITED STATES OF AMERICA
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