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TRUCK SERVICE MANUAL
TM 5-4210-230-14&P-1
BODIES AND CABS
Remove
1.
Release hood latches, on each side of cowl and tilt
hood assembly forward.
2.
Support tilted hood on floor stands or saw horse to
relieve tension on hood stop cables. Protect paint
from scratches.
3.
Remove spring type pins and cable end pins (one for
each cable) and detach stop cables from hood stop
brackets at top of radiator.
4.
Disconnect headlight wiring harness from connector
on underside of hood.
5.
Remove spring type pin and hinge pin from the two
hood hinge assemblies and detach hood from
chassis.
6.
Hood-to-frame hinge mounting details for the various
size hoods are shown in Figs. 3 and 4.
Fiberglass Repair
Refer
to
BODIES
AND
CABS
CTS-2408
for
fiberglass repair instructions.
Install
Hood installation is the reverse of the foregoing
removal procedure. Before final tightening of hood mounting
bolts, check hood adjustment.
Adjust
When making any adjustment to tilt hood, inspect
hood alignment and clearance between hood and cowl.
Elongated mounting holes in frame half of hood to frame
hinges provide for hood adjustment. If adjustment is required,
loosen hinge to frame mounting bolts and adjust hood to cowl
clearance as necessary. Tighten mounting bolts to specified
torque (see Torque Chart).
CAB DOORS (Fig. 5)
Doors used on the S-Series cab are of all steel-
welded construction with access panel and button plug
openings for making hinge adjustments or removal as
required. The door is mounted on concealed leaf type hinges
and door adjustment is provided by elongated holes in hinge
leaves. Door stop is integral with upper hinge. Door striker
pin is also adjustable on lock pillar. Service on the door and
its components is covered in paragraphs which follow. Fig. 5
Custom Trimmed Door
Fig. 5 Custom Trimmed Door
DOOR HARDWARE AND TRIM (Fig. 6)
Components of door assembly can be removed while
door is either on cab or removed. They can also be removed
individually without having to remove other components for
access. Servicemen should have little difficulty in making a
complete door disassembly or a removal of any of its
component parts. (Most components do require the prior
removal of door hardware and trim.)
Remove
1.
Remove window regulator handle and door remote
control handle by removing socket head screws from
handles.
2.
Remove two screws and detach arm rest.
3.
Remove door trim screws and detach door trim panel
(custom trim model only).
CTS-2714R Page 7
PRINTED IN UNITED STATES OF AMERICA
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