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TM5-4210-229-14&P
4-86. STARTER REPLACEMENT.
This task covers:
a. Removal
b. Installation
INITIAL SETUP
Tools
General Mechanics Tool Kit
Materials/Parts
Starter (1990405)
General Safety Instructions
Engine OFF.
Transmission in (N) neutral.
Parking brake set.
Batteries disconnected.
REMOVAL
NOTE
When disconnecting starter wires, take note or mark
wire leads appropriately for proper installation.
a.
Disconnect all wires from terminals on starter
solenoid (1).
b.
Remove bolts (2), nuts (3), and washers (4)
which attach starter (5) to engine.
c.
Pull starter (5) away from engine to remove.
INSTALLATION
a.
Position starter (5) against fly wheel housing.
b.
Install bolts (2), nuts (3) and washers (4).
c.
Torque starter (long) bolts to engine to 28 ft-lb
(38 N.m).
d.
Torque starter nuts to 7.4 ft-lb (10 N.m).
e.
Torque starter (short) bolts to 24 ft-lb (32 N.m).
f.
Connect all wires to terminals on starter sole-
noid (1).
g.
Tighten all terminal nuts firmly. Torque the
terminal nuts no more than 6 ft-lb (8 N.m).
h.
Reconnect battery cables.
4-98
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