INSTALLATION - TM-5-4210-224-14-P0507

TM5-4210-224-14&P

6-11.

FRONT COVER MAINTENANCE. (Continued)

e. Apply a 3/16 inch (5 mm) bead of RTV sealant

m. Install torsional damper (paragraph 6-10).

(Appendix D, Item 37) to the front cover sealing

surface that mates against the oil pan.

n. Install water pump (paragraph 4-78).

f. Position the front cover (1) to the engine and

o. Service cooling system (pararaph 4-72).

install the attaching bolts (2).

g. Torque the front cover to block bolts to 33 ft-lbs

(45 N.m) and the oil pan bolts to 84 ft-lbs (10 N-

m).

h. Install the baffle (3) and torque the baffle bolts

(4) to 33 ft-lbs (45 N-m).

i. Align the scribe marks on the front cover (1) and

injection pump.

j. Install the injection pump with the nuts and

torque to 31 ft-lbs (42 N-m).

k. Install the injection pump driven gear (5) making

sure the timing marks (6) on the cam gear and

the pump gear are aligned.

CAUTION

Measure the clearance between the

injection pump gear and baffle.

minimum of 0.040 inch (1.0 mm)

clearance between the gear and baffle

is necessary to prevent damage or

wear.

l. Install the injection pump gear bolts (7) and

torque to 17 ft-lbs (23 N-m).

6-15