INSTALLATION - TM-5-4210-224-14-P0362

TM5-4210-224-14&P

4-196. CLUTCH MASTER CYLINDER AND RESERVOIR REPLACEMENT (Continued).

f. Remove the master cylinder retaining nuts (8).

g. Remove the master cylinder (7).

h. Remove the gasket (9) and scrape all the

gasket material from the master cylinder and

cowl.

i. Remove the reservoir retaining screws (10).

j. Remove the reservoir (11).

INSTALLATION

a. Install the reservoir (11) with screws (10).

b. Install a new gasket (9) to master cylinder bolts.

c. Install the master cylinder (7) with the nuts (8)

f. Install the new wave washer (4) and the push

and torque to 13 ft-lbs (18 N-m).

rod (3).

d. Install secondary cylinder hydraulic line (6) to

g. Install the washer (2) and retainer (1).

master cylinder (7).

h. Install lower steering column covers.

e. Install the reservoir hose (5).

i. Reconnect battery cables.

j. Fill reservoir to the level of the diaphragm with

DOT 3 brake fluid (Appendix D, Item 4).

k. Bleed the clutch system.

4-197. CLUTCH SECONDARY CYLINDER AND HYDRAULIC LINE REPLACEMENT

This task covers:

a. Removal

b. Installation

INITIAL SETUP

Materials/Parts

Tools

DOT 3 Brake Fluid

General Mechanics Tool Kit

General Safety Instructions

Grease

Engine OFF

Transmission in (N) neutral.

Secondary Cylinder (15537762)

Parking brake and micro-brakelock set.

Batteries disconnected.

4-267