INSTALLATION - TM-5-4210-224-14-P0230

TM 5-4210-224-14&P

4-93. FUEL INJECTION PUMP REPLACEMENT. (Continued)

k. Remove the nuts (6).

l. Remove the pump.

m. Cap all open lines and nozzles.

n. Remove the gasket (7).

INSTALLATION

a. Install a new gasket (7).

b. Align the locating pin on the pump hub (8) with

the slot in the injection pump driven gear (9),

then install the injection pump to the front cover.

c. Install the nuts (6).

NOTE

Check the timing mark alignment before

fully torquing the nuts.

k. Install the fuel return line to the top of the

injection pump.

d. Torque the nuts to 30 ft-lbs (40 N-m).

l. Install the detent rod (2).

e. Install the drive gear to injection pump bolts.

m. Connect all necessary wires and hoses.

f. Torque bolts to 20 ft-lbs (25 N-m).

n. Connect the accelerator cable (1).

g. Install grommet.

o. Install the injection lines (paragraph 4-92).

h. Install the oil fill tube including the CDR valve

vent hose.

p. Install the intake manifold (paragraph

i. Install the fuel feed line at the injection pump.

q. Reconnect the battery cables.

j. Torque fitting to 20 ft-lbs (25 N-m).

4-135