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• TECHNICAL MANUAL
• TRUCK, FIREFIGHTING, 1000 GPM MULTIPURPOSE, MODEL 2500L NSN 4210-01-193-3621
• TRUCK, FIREFIGHTING, 1000 GPM MULTIPURPOSE, MODEL 2500L NSN 4210-01-193-3621
• TRUCK, FIREFIGHTING, 1000 GPM MULTIPURPOSE, MODEL 2500L NSN 4210-01-193-3621
• By Order of the Secretary of the Army:
• TRUCK, FIREFIGHTING, 1000 GPM MULTIPURPOSE, MODEL 2500L NSN 4210-01-193-3621
• TABLE OF CONTENTS
• TABLE OF CONTENTS (Continued)
• TABLE OF CONTENTS (Continued)
• TABLE OF CONTENTS (Continued)
• TABLE OF CONTENTS (Continued)
• TABLE OF CONTENTS (Continued)
• SECTION I. INTRODUCTION
• Source Code
• Maintenance Code
• Recoverability Code.
• Recoverability Code. (cont)
• EXPLANATION OF COLUMNS (SECTION IV).
• SPECIAL INFORMATION.
• HOW TO LOCATE REPAIR PARTS.
• ABBREVIATIONS
• Figure 1. Front Bumper
• REPAIR PARTS LIST
• Figure 2. Rear Step
• REPAIR PARTS LIST
• Figure 3. Heat Shields
• REPAIR PARTS LIST
• Figure 4. Windshield Wiper and Washer
• REPAIR PARTS LIST
• Figure5. Sh1 Engine Covers, Guards and Trim
• Figure 5. Sh2 Cab Mirrors
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• REPAIR PARTS LIST (Cont)
• Figure 6. Sh1 Cab Door (Mounting)
• Figure 6. Sh2 Cab Door (Outer)
• Figure 6. Sh3 Cab Door (Inner)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 7. Cab Windows
• REPAIR PARTS LIST
• Figure 8. Cab Seats
• REPAIR PARTS LIST
• Figure 9. Cab Heater
• REPAIR PARTS LIST
• Figure 10. Cab Heater Water Lines And Ducting
• REPAIR PARTS LIST
• Figure 11. Battery Housing
• REPAIR PARTS LIST
• Figure 12. Pump Body Assembly
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• REPAIR PARTS LIST (cont)
• Figure 13. Pump Panel Control Levers
• REPAIR PARTS LIST
• Figure 14. Pump Panel Instruments
• REPAIR PARTS LIST
• Figure 15. Sh1 Hose Reel Assembly
• Figure 15. Sh2 Wiring Harness, Hose Reel
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 16. APU Assembly
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 17. APU Alternator
• REPAIR PARTS LIST
• Figure 18. Engine Starter and Flywheel Housing.
• REPAIR PARTS LIST
• Figure 19. Engine Injector, Governor And Sump
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 20. Engine Cylinder Head
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 21. Engine Crankshaft
• REPAIR PARTS LIST
• Figure 22. Sh1 Hose Body Trim (Rear)
• Figure 22. Sh2 Hose Body Rip (Sides)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 23. Hose Body Matting
• REPAIR PARTS LIST
• Figure 24. Compartment Lights
• REPAIR PARTS LIST
• Figure 25. SH1 Hose Body Doors (Left)
• Figure 25. Sh2 Hose Body Doors (Right)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 26. Hose Beds
• REPAIR PARTS LIST
• Figure 27. Hose Body Front Panel
• REPAIR PARTS LIST
• Figure 28. Hose Body Rear Panel
• REPAIR PARTS LIST
• Figure 29. Hose Bed Left Hand Compartment Assembly (Sheet 1 of 2)
• Figure 29. Hose Bed Left Hand Compartment Assembly (Sheet 2 of 2)
• REPAIR PARTS LIST
• Figure 30. Hose Bed Left Hand Compartment Assembly
• REPAIR PARTS LIST
• Figure 31. Sh1 Pump Drive (Hoses)
• Figure 31. Sh2 Pump Drive (PTO Assembly)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 32. Pump Drive Shafts
• REPAIR PARTS LIST
• Figure 33. Pump Drive Gearbox
• REPAIR PARTS LIST
• Figure 34. Fire Pump Volute Body
• REPAIR PARTS LIST
• Figure 35. Fire Pump Priming Valve
• REPAIR PARTS LIST
• Figure 36. Fire Pump Priming Pump
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 37. Fire Pump Primer Connections
• REPAIR PARTS LIST
• Figure 38. Fire Pump Primer Disengaging Unit
• REPAIR PARTS LIST
• Figure 39. Fire Pump Impeller
• REPAIR PARTS LIST
• Figure 40. Fire Pump Bearing Housing
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 41. Water Tank Valve
• REPAIR PARTS LIST
• Figure 42. Water Piping
• REPAIR PARTS LIST
• Figure 43. Water Piping
• REPAIR PARTS LIST
• Figure 44. Water Piping
• REPAIR PARTS LIST
• Figure 45. SH1 Roof Turret
• Figure 45. Sh2 Roof Turret (Nozzle Assembly)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• REPAIR PARTS LIST (cont)
• Figure 46. Sh1 Bumper Turret
• Figure 46. Sh2 Bumper Turret (Nozzle Assembly)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 47. Foam Piping
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 48. Foam Valve Actuators
• REPAIR PARTS LIST
• Figure 49. Water and Foam Tank
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 50. Winterization Fuel and Exhaust System
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 51. Winterization Water Piping
• REPAIR PARTS LIST
• Figure 52. Winterization Electrical System
• REPAIR PARTS LIST
• Figure 53. Pump Body Heater
• REPAIR PARTS LIST
• Figure 54. Sh1 Winterization Heater
• Figure 54. Sh2 Winterization Heater (Blower)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 55. Radiator Assembly
• REPAIR PARTS LIST
• Figure 56. Radiator Fan Drive Assembly
• REPAIR PARTS LIST
• Figure 57. Radiator Hoses
• REPAIR PARTS LIST
• Figure 58. Exhaust Muffler
• REPAIR PARTS LIST
• Figure 59. Exhaust System
• REPAIR PARTS LIST
• Figure 60. Air Compressor Governor
• REPAIR PARTS LIST
• Figure 61. Air Drier
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 62. Foot Throttle
• REPAIR PARTS LIST
• Figure 63. Brake Pedal Plate
• REPAIR PARTS LIST
• Figure 64. Brake Pedal Assembly
• REPAIR PARTS LIST
• Figure 65. Air Horn
• REPAIR PARTS LIST
• Figure 66. Pressure Protection Valves
• REPAIR PARTS LIST
• Figure 67. Quick Release Valve
• REPAIR PARTS LIST
• Figure 68. Spring Brake Valve
• REPAIR PARTS LIST
• Figure 69. Relay Valve
• REPAIR PARTS LIST
• Figure 70. Sh1 Air Schematic
• Figure 70. Sh2 Air Schematic ( Pump Body)
• Figure 70. Sh3 Air Schematic (Engine).
• Figure 70. Sh4 Air Schematic (Cab)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 71. Sh1 Fuel Tank And Lines
• Figure 71. Sh2 Fuel Rank And Lines (Engine)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 72. Fuel Priming Pump
• REPAIR PARTS LIST
• Figure 73. Water/Fuel Separator
• REPAIR PARTS LIST
• Figure 74. Engine Fuel Pump
• REPAIR PARTS LIST
• Figure 75. Air Filter
• REPAIR PARTS LIST
• Figure 76. 12 Vdc Alternator
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 77. Sh1 Engine Starter Motor
• Figure 77. Sh2 Engine Starter Motor
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 78. Electrical Components
• REPAIR PARTS LIST
• Figure 79. Cab Lights (Upper)
• REPAIR PARTS LIST
• Figure 80. Cab Lights (Lower)
• REPAIR PARTS LIST
• Figure 81. Hose Body Lights
• REPAIR PARTS LIST
• Figure 82. Hose Body Lights
• REPAIR PARTS LIST
• Figure 83. Engine Sender Units
• REPAIR PARTS LIST
• Figure 84. Engine And Transmission Sender Units
• REPAIR PARTS LIST
• Figure 85. Cab Instrument Dash Panel
• REPAIR PARTS LIST
• Figure 86. Cab Instrument Air Panel
• REPAIR PARTS LIST
• Figure 87. Cab Instrument Fold Down Panel
• REPAIR PARTS LIST
• Figure 88. Cab Instrument Flashers And Relays
• REPAIR PARTS LIST
• Figure 89. Sh1 110Vac Alternator
• Figure 89. Sh2 110-Vac Alternator
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 90. Sh 1 Wiring Harness 12-Vdc (Pump Body)
• Figure 90. Sh2 Wiring Harness 12-Vdc (Hose Body)
• Figure 90. Sh3 Wiring Harness 12-Vdc (Cab Junction, Fire Package, PTO And Tank Valve)
• Figure 90. Sh4 Wiring Harness 12-Vdc (Engine)
• Figure 90. Sh5 Wiring Harness 12-Vdc (Battery)
• Figure 90. Sh 6 Wiring Harness 12-Vdc (Air Panel)
• Figure 90. Sh7 Wiring Harness 12-Vdc (Lower Cab)
• Figure 90. Sh8 Wiring Harness 12-Vdc (Upper Cab)
• Figure 90. Sh9 Wiring Harness 12-Vdc (Cab Power)
• Figure 90. Sh10 Wiring Harness 12-Vdc (LH (Dash) Panel)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 91. Wiring Harness, 110-Vac
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• FIGURE 91. TO BE FURNISHED AT A LATER DATE.
• Figure 92. Steering Column And Shafts
• REPAIR PARTS LIST
• Figure 93. Steering Hoses
• REPAIR PARTS LIST
• Figure 94. Steering Pump
• REPAIR PARTS LIST
• Figure 95. Steering Reservoir
• REPAIR PARTS LIST
• Figure 96. Drag Link
• REPAIR PARTS LIST
• Figure 97. Steering Gear
• REPAIR PARTS LIST
• Figure 98. Drive Lines
• REPAIR PARTS LIST
• Figure 99. Drive Line Center Bearing
• REPAIR PARTS LIST
• Figure 100. Transmission Shifter, Oil Sampling and Dipstick
• REPAIR PARTS LIST
• Figure 101. Transmission Cooling And Filter Installation
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 102. Lock-up Clutch And Torque Converter
• REPAIR PARTS LIST
• Figure 103. Power Take Off and Oil Pumps
• REPAIR PARTS LIST
• Figure 104. Torque Converter Housing
• REPAIR PARTS LIST
• Figure 105. Front Support And Main Valve
• REPAIR PARTS LIST
• Figure 106. Input Shaft, Forward And Fourth Clutch
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 107. Second And Third Clutch
• REPAIR PARTS LIST
• Figure 108. Gear Unit And Main Shaft
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 109. Oil Filter And Pan
• REPAIR PARTS LIST
• Figure 111. First, And Low, Reverse Clutch And Adaptor Housing
• REPAIR PARTS LIST
• Figure 112. Transmission Output Shaft
• REPAIR PARTS LIST
• Figure 113. Sh1 Control valves
• Figure 113. Sh1 Control valves
• Figure 113. Sh3 Control valves(Rear Valves)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 114. Lock-up Cutoff Control Valve And Low Trimmer Valve Assembly
• REPAIR PARTS LIST
• Figure 115. Front Engine Mount
• REPAIR PARTS LIST
• Figure 116. Engine/Transmission Flexplate
• REPAIR PARTS LIST
• Figure 117. Engine Lift Brackets
• REPAIR PARTS LIST
• Figure 118. Starter Motor Mounting
• REPAIR PARTS LIST
• Figure 119. Air Box Drains
• REPAIR PARTS LIST
• Figure 120. Engine Oil Filter
• REPAIR PARTS LIST
• Figure 121. Engine Oil Cooler
• REPAIR PARTS LIST
• Figure 122. Sh 1 Compressor (Hoses)
• Figure 122. Sh 2 Air Compressor
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 123. Engine Thermostats
• REPAIR PARTS LIST
• Figure 124. Exhaust manifold And Engine Breather
• REPAIR PARTS LIST
• Figure 125. Alternator And Steering Pump Drive
• REPAIR PARTS LIST
• Figure 126. Rocker Cover And Oil Pan
• REPAIR PARTS LIST
• Figure 127. Engine Valve Train
• REPAIR PARTS LIST
• Figure 128. Injector Fuel Pipes
• REPAIR PARTS LIST
• Figure 129. Injectors
• REPAIR PARTS LIST
• Figure 130. Injector Controls
• REPAIR PARTS LIST
• Figure 131. Cylinder Head
• REPAIR PARTS LIST
• REPAIR PARTS LIST
• REPAIR PARTS LIST
• Figure 134. Sh1 Throttle And Pump Governor
• Figure 134. Sh2 Stop Solenoid
• REPAIR PARTS LIST
• Figure 135. Sh1 Mechanical Governor (Mounting)
• Figure 135. Sh2 Mechanical Governor (Top Plate)
• Figure 135. Sh3 Mechanical Governor (Actuating Levers)
• Figure 135. Sh4 Mechanical Governor (Weights)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• REPAIR PARTS LIST (cont)
• Figure 136. Sh1 Turbocharger (Mounting)
• Figure 136. Sh2 Turbocharger (Components)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 137. Engine Air Inlet
• REPAIR PARTS LIST
• Figure 138. Sh1 Blower (Rear Plate And Drive)
• Figure 138. Sh2 Blower (Rotors)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 139. Engine Intercooler
• REPAIR PARTS LIST
• Figure 140. Balance Weight Cover
• REPAIR PARTS LIST
• REPAIR PARTS LIST
• REPAIR PARTS LIST
• Figure 142. Idler Gears
• REPAIR PARTS LIST
• Figure 143. Camshafts
• REPAIR PARTS LIST
• Figure 144. Piston And Liner Assembly
• REPAIR PARTS LIST
• Figure 145. Engine Crankshaft
• REPAIR PARTS LIST
• Figure 146. Sh1. Cylinder Block (Gaskets and Plates)
• Figure 146. Sh2. Cylinder Block (Plugs And Draincocks)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (Cont)
• Figure 147. Wheel And Tire
• Figure 147. Wheel and Tire
• REPAIR PARTS LIST
• Figure 148. Rear Axle Housing and Shafts
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• REPAIR PARTS LIST (cont)
• REPAIR PARTS LIST (cont)
• REPAIR PARTS LIST
• Figure 151. Differential Lock-up Shift Unit
• REPAIR PARTS LIST
• Figure 152. Differential Carrier
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 153. Differential Ring Gear And Pinion
• REPAIR PARTS LIST
• Figure 154. Rear Axle Power Divider
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 155. Rear Suspension
• REPAIR PARTS LIST
• Figure 156. Front Axle Housing
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 157. Front Axle Hub Assembly
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 158. Front Axle Brake Assembly
• REPAIR PARTS LIST
• Figure 159. Differential Lock-up Shift Unit
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• Figure 161. Differential Ring Gear And Pinion
• REPAIR PARTS LIST
• Figure 162. Front Suspension
• REPAIR PARTS LIST
• Figure 163. Sh1 Frame Assembly (Front)
• Figure 163. Sh2 Frame Assembly (Rear)
• REPAIR PARTS LIST
• REPAIR PARTS LIST (cont)
• REPAIR PARTS LIST (cont)
• REPAIR PARTS LIST (cont)
• Figure 164. Special Tools List
• REPAIR PARTS LIST
• NATIONAL STOCK NUMBER INDEX
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