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TM 5-4210-220-34
3-8.
ENGINE - Continued
3-8.2
Turbocharger - Continued
INSTALLATION
(1)
Install four studs (21) into exhaust inlet adapter tee (22) and torque to 28 ft lb (38 Nm).
(2)
Position gasket (20) over four studs (21).
(3)
Attach exhaust inlet adapter tee (22) and turbocharger turbine housing (6) together using lockwashers
(19) and locknuts (18). Torque locknuts to 28 ft lb (38 Nm).
(4)
Remove plug and install a new seal ring (23) into the seal ring groove on the air inlet housing (24).
(5)
Carefully lift the turbocharger assembly into engine compartment. Remove plug from air inlet hose (14).
Position the turbocharger assembly over the housing (24). Attach inlet hose (14) and aline mounting
holes. Make sure seal (23) is still in position.
(6)
Secure the turbocharger assembly to housing (24) using two lockwashers (16) and capscrews (15).
Tighten the capscrews to 44 ft lb (60 Nm).
(7)
Secure the air inlet hose (14) to the
turbocharger compressor housing (17)
using
clamp
(13).
Tighten
clamp
firmly.
(8)
Attach the lubrication line (11) to the
turbocharger and tighten firmly.
(9)
Attach the lubrication line (11 ) to the
bracket (25) using support clamp (12).
(10) Install
both
exhaust
manifold
to
turbocharger pipes (8 and 9) into
proper position and secure using seal
clamps (10). Do not allow exhaust
piping to impose excessive loads on
turbocharger. Tighten seal clamps
firmly.
(11)
Attach
exhaust
outlet
elbow
(5)
to
turbocharger turbine housing (6) using
seal clamp (7). Tighten clamp firmly.
(12)
Attach reducing elbow (2) to turbocharger
air
compressor
housing
and
air
cleaner using clamps (3 and 4).
Tighten clamps firmly.
(13)
Attach the air filter restriction gage air line
(1) to the reducing elbow (2).
(14) Start engine and check for air or oil leaks. Tighten
or remake connections as necessary.
3-94
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