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Page Title: Control Cable Repair (cont)
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TM 5-4210-220-12 4-18.  PUMP, PIPING, AND VALVES - Continued (10)  Inspect seal washers for deterioration.  Replace parts as necessary. (11)  Prepare new cable for installation as shown.  Install upper nut (5) and upper seal washer (6) onto new cable conduit (4).  Ensure that only one nut is on the nozzle end of the cable.  Remove all hardware and fasteners from control handle end of cable. (12)    Install  nozzle  end  of  cable  into  the  sleeve  boss  and  install  lockwasher  (9)  and  nut  (8).    Tighten  nut firmly. (13)    Attach  cable  (4)  to  cable  mounting  plate  (12)  using  conduit  clamp  (11),  machine  screw  (10),  and lockwasher (9) as shown.  Do not tighten screws. (14)  Install control handle end of cable through opening in base plate (7). (15)  Install lower seal washer (6) and lower nut (5) onto cable conduit as shown.  Tighten lower nut (5) firmly. (16)  Install jam nut (3) onto control handle end of cable (4). (17)  Thread end rod ball joint (1) onto cable the same number of turns as recorded in step 3 preceding. (18)  Install rod end ball joint (1) into control handle (2).  Install ball joint attaching nut and tighten firmly to control handle. (19)  Tighten jam nut (3) against rod end ball joint (1) to lock it in position. (20)  Set control handle to 'FOG' position. (21)  Check housing adjustment for proper clearance (A) as shown.  This adjustment determines flow rate. (22)    If  adjustment  is  necessary  loosen  jam  nuts  (15). Position housing (14) to obtain 0.75 in. (19.0 mm). Tighten jam nuts firmly. (23)  Be sure control handle is set to 'FOG' position. (24)    Check  sleeve  adjustment  for  proper  clearance  (B) as   shown.      This   adjustment   determines   water pattern. (25)    If  adjustment  is  necessary  loosen  conduit  clamp machine   screws   (10).      Slide   cable   (4)   in   the direction of water flow until sleeve (13) to housing (14) clearance is 0.69 in. (17.5 mm). (26)      Tighten   machine   screws   (10)   immediately   after adjustment. 4-265

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