Quantcast Figure 4-46.  Resistance Soldering a Cup Terminal.

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Figure 4-45.  Resistance Soldering Unit
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Induction Heat Soldering
TM 9-254 4-18. Resistance Soldering - Continued CAUTION Always release the foot pedal before placing the electrodes on the work surface or removing the electrodes from the work surface.  This will prevent arcing and damage to the equipment. (4) Place  electrodes  in  contact  with  the  bottom  of  the  cup  cavity.    Press  foot  pedal  (8,  fig.  4-45)  while applying solder to cup and pre-fill cavity with solder. (5) Release  foot  pedal  (8,  fig.  4-45)  and  remove  electrodes  from  cup  terminal.    Allow  solder  to  cool  and clean flux residue from cup terminal. (6) Place electrodes in contact with the bottom of the cup cavity.  Hold prepare conductor, with a heat shunt, above the cup opening. (7) Press down on foot pedal (8, fig. 4-45) and wait for solder in the cup terminal to melt. (8) Insert conductor into the cup terminal and allow conductor to heat. (9) Release foot pedal (8, fig. 4-45) and remove electrodes from cup.  Allow solder to cool completely before removing heat shunt. (10)  Remove any flux residue from solder joint using alcohol. Figure 4-46.  Resistance Soldering a Cup Terminal. 4-48

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